Industrial Assessment Centers
Assessment #NC0421
| Assessment Year | 2011 |
|---|---|
| SIC | 2672 |
| SIC Description | Paper Coated And Laminated, Nec |
| NAICS | 322222 |
| NAICS Description | Coated and Laminated Paper Manufacturing |
| Principal Product | Adhesive tapes |
| Sales | $ 60,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 3,000,000 Thousand Feet |
| Production Hrs. Annual | 6,600 |
| Location (State) | NC |
| Yearly Energy Cost | $ 2,186,130 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
16,415,070 kWh | $ 562,711 | $ 0.034 /kWh |
- Demand Charge |
47,598 kW | $ 227,955 | $ 4.79 /kW |
- Electricity Fees |
- | $ 240 | - |
Natural Gas |
166,044 MMBtu | $ 1,395,224 | $ 8.40 /MMBtu |
TOTAL ENERGY |
334,300 MMBtu | $ 2,186,130 | $ 6.54 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
343,074 kWh 343,074 kWh |
$ 12,725 $ 12,725 |
2.26 % 2.26 % |
$ 0.034 /kWh |
- Demand Charge |
566 kW 566 kW |
$ 2,710 $ 2,710 |
1.19 % 1.19 % |
$ 4.79 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
7,484 MMBtu 1,974 MMBtu |
$ 62,876 $ 16,584 |
4.51 % 1.19 % |
$ 8.40 /MMBtu |
TOTAL ENERGY |
11,001 MMBtu 5,491 MMBtu |
$ 78,311 $ 32,019 |
3.58 % 1.46 % |
$ 6.54 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT | 2.2441 | N | $ 51,300 | $ 28,591 | 1.79 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER | 2.1243 | N | $ 25,000 | $ 9,751 | 2.56 | ||||||||||||||||||||||||||||
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| 03 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 5,500 | $ 12,484 | 0.44 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 25,000 | $ 10,180 | 2.46 | ||||||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 100 | $ 4,844 | 0.02 | ||||||||||||||||||||||||||||
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| 06 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 20,768 | $ 9,751 | 2.13 | ||||||||||||||||||||||||||||
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