Industrial Assessment Centers

Assessment #NC0417


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Carbonated soft drinks
Sales $ 50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 245,000
Annual Production 32,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Yearly Energy Cost $ 870,278

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,579,500 kWh $ 379,707 $ 0.050 /kWh

- Demand Charge

20,187 kW $ 220,644 $ 10.93 /kW

- Electricity Fees

- $ 0 -

Natural Gas

39,944 MMBtu $ 269,927 $ 6.76 /MMBtu

TOTAL ENERGY

117,634 MMBtu $ 870,278 $ 7.40 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-736,197 kWh
57,645 kWh
$ -36,914
$ 2,890
-9.72 %
0.76 %
$ 0.050 /kWh

- Demand Charge

-2,137 kW
105 kW
$ -23,423
$ 1,149
-10.62 %
0.52 %
$ 10.93 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

24,451 MMBtu
0 MMBtu
$ 165,289
$ 0
61.23 %
0.00 %
$ 6.76 /MMBtu

TOTAL ENERGY

16,905 MMBtu
591 MMBtu
$ 104,952
$ 4,039
12.06 %
0.46 %
$ 7.40 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 362,675 $ 101,691 3.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-638,000 kWh $ -31,989 $ 0.050 /kWh

- Demand Charge

-1,798 kW $ -19,711 $ 10.93 /kW

Natural Gas

22,691 MMBtu $ 153,391 $ 6.76 /MMBtu

TOTAL ENERGY

16,151 MMBtu $ 101,691 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 3,199 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,645 kWh $ 2,890 $ 0.050 /kWh

- Demand Charge

105 kW $ 1,149 $ 10.93 /kW

TOTAL ENERGY

591 MMBtu $ 4,039 -

Personnel Changes

- $ -600 -

Ancillary Material Cost

- $ -240 -

TOTAL PRODUCTON

- $ -840 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 2,500 $ 7,220 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,068 MMBtu $ 7,220 $ 6.76 /MMBtu

TOTAL ENERGY

1,068 MMBtu $ 7,220 -
04 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 180 $ 739 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,867 kWh $ 645 $ 0.050 /kWh

- Demand Charge

9 kW $ 94 $ 10.93 /kW

TOTAL ENERGY

132 MMBtu $ 739 -
05 view
details
ADOPT IN-HOUSE MATERIAL GENERATION 4.2120 N $ 70,000 $ 26,671 2.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-234,346 kWh $ -11,750 $ 0.050 /kWh

- Demand Charge

-468 kW $ -5,115 $ 10.93 /kW

TOTAL ENERGY

-2,402 MMBtu $ -16,865 -

Administrative Changes

- $ -2,400 -

Ancillary Material Cost

- $ 45,936 -

TOTAL PRODUCTON

- $ 43,536 -
06 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 N $ 1,000 $ 2,928 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

692 MMBtu $ 4,678 $ 6.76 /MMBtu

TOTAL ENERGY

692 MMBtu $ 4,678 -

Administrative Changes

- $ -1,750 -

TOTAL PRODUCTON

- $ -1,750 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 199 $ 168 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,899 kWh $ 95 $ 0.050 /kWh

- Demand Charge

7 kW $ 73 $ 10.93 /kW

TOTAL ENERGY

19 MMBtu $ 168 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 2,751 $ 2,865 0.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,146 kWh $ 2,865 $ 0.050 /kWh

TOTAL ENERGY

586 MMBtu $ 2,865 -
09 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 122 $ 417 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,592 kWh $ 330 $ 0.050 /kWh

- Demand Charge

8 kW $ 87 $ 10.93 /kW

TOTAL ENERGY

68 MMBtu $ 417 -