Industrial Assessment Centers

Assessment #NC0413


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Saft drinks and bottled water
Sales $ 55,000,000
# of Employees 120
Plant Area (Sq.Ft.) 90,000
Annual Production 18,200,000 Pieces
Production Hrs. Annual 5,000
Location (State) VA
Yearly Energy Cost $ 534,956

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,446,240 kWh $ 189,922 $ 0.043 /kWh

- Demand Charge

10,282 kW $ 144,359 $ 14.04 /kW

- Electricity Fees

- $ 21,448 -

Natural Gas

19,670 MMBtu $ 179,227 $ 9.11 /MMBtu

TOTAL ENERGY

65,244 MMBtu $ 534,956 $ 8.20 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-119,907 kWh
134,193 kWh
$ -4,311
$ 4,826
-2.27 %
2.54 %
$ 0.043 /kWh

- Demand Charge

-418 kW
192 kW
$ -5,872
$ 2,691
-4.07 %
1.86 %
$ 14.04 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

9,471 MMBtu
148 MMBtu
$ 86,282
$ 1,349
48.14 %
0.75 %
$ 9.11 /MMBtu

TOTAL ENERGY

8,242 MMBtu
1,524 MMBtu
$ 76,099
$ 8,866
14.23 %
1.66 %
$ 8.20 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 2,881 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

66,424 kWh $ 2,389 $ 0.043 /kWh

- Demand Charge

95 kW $ 1,332 $ 14.04 /kW

TOTAL ENERGY

681 MMBtu $ 3,721 -

Personnel Changes

- $ -600 -

Ancillary Material Cost

- $ -240 -

TOTAL PRODUCTON

- $ -840 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 50 $ 3,796 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,769 kWh $ 2,437 $ 0.043 /kWh

- Demand Charge

97 kW $ 1,359 $ 14.04 /kW

TOTAL ENERGY

695 MMBtu $ 3,796 -
03 view
details
INSULATE FEEDWATER TANK 2.2123 I $ 337 $ 283 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

31 MMBtu $ 283 $ 9.11 /MMBtu

TOTAL ENERGY

31 MMBtu $ 283 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 1,066 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

117 MMBtu $ 1,066 $ 9.11 /MMBtu

TOTAL ENERGY

117 MMBtu $ 1,066 -
05 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 190,000 $ 67,233 2.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-254,100 kWh $ -9,137 $ 0.043 /kWh

- Demand Charge

-610 kW $ -8,563 $ 14.04 /kW

Natural Gas

9,323 MMBtu $ 84,933 $ 9.11 /MMBtu

TOTAL ENERGY

6,718 MMBtu $ 67,233 -