Industrial Assessment Centers

Assessment #NC0409


Assessment Year 2010
SIC 3052
SIC Description Rubber & Plastics Hose & Belting
NAICS 314999
NAICS Description All Other Miscellaneous Textile Product Mills
Principal Product Fire hose
Sales $ 15,000,000
# of Employees 60
Plant Area (Sq.Ft.) 150,000
Annual Production 300 Thousand Feet
Production Hrs. Annual 4,500
Location (State) NC
Yearly Energy Cost $ 285,477

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,264,900 kWh $ 125,013 $ 0.055 /kWh

- Demand Charge

7,600 kW $ 63,130 $ 8.31 /kW

- Electricity Fees

- $ 2,085 -

LPG

614 MMBtu $ 20,730 $ 33.76 /MMBtu

Fuel Oil #2

5,590 MMBtu $ 74,519 $ 13.33 /MMBtu

TOTAL ENERGY

29,419 MMBtu $ 285,477 $ 9.70 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

92,615 kWh
92,615 kWh
$ 5,091
$ 5,091
4.07 %
4.07 %
$ 0.055 /kWh

- Demand Charge

159 kW
159 kW
$ 1,330
$ 1,330
2.11 %
2.11 %
$ 8.31 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 33.76 /MMBtu

Fuel Oil #2

11 MMBtu
11 MMBtu
$ 204
$ 204
0.27 %
0.27 %
$ 13.33 /MMBtu

TOTAL ENERGY

961 MMBtu
961 MMBtu
$ 6,625
$ 6,625
2.32 %
2.32 %
$ 9.70 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 50 $ 1,415 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,315 kWh $ 1,007 $ 0.055 /kWh

- Demand Charge

49 kW $ 408 $ 8.31 /kW

TOTAL ENERGY

188 MMBtu $ 1,415 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 613 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,587 kWh $ 692 $ 0.055 /kWh

- Demand Charge

34 kW $ 281 $ 8.31 /kW

TOTAL ENERGY

129 MMBtu $ 973 -

Personnel Changes

- $ -300 -

Ancillary Material Cost

- $ -60 -

TOTAL PRODUCTON

- $ -360 -
03 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 2,538 $ 1,256 2.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,270 kWh $ 894 $ 0.055 /kWh

- Demand Charge

43 kW $ 362 $ 8.31 /kW

TOTAL ENERGY

167 MMBtu $ 1,256 -
04 view
details
USE MINIMUM STEAM OPERATING PRESSURE 2.2163 I $ 100 $ 204 0.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

11 MMBtu $ 204 $ 13.33 /MMBtu

TOTAL ENERGY

11 MMBtu $ 204 -
05 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 736 $ 1,539 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,000 kWh $ 1,539 $ 0.055 /kWh

TOTAL ENERGY

287 MMBtu $ 1,539 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,151 $ 969 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,547 kWh $ 690 $ 0.055 /kWh

- Demand Charge

33 kW $ 279 $ 8.31 /kW

TOTAL ENERGY

129 MMBtu $ 969 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 133 $ 269 0.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,896 kWh $ 269 $ 0.055 /kWh

TOTAL ENERGY

50 MMBtu $ 269 -