Industrial Assessment Centers

Assessment #NC0408


Assessment Year 2010
SIC 2426
SIC Description Hardwood Dimension & Flooring Mills
NAICS 321918
NAICS Description Other Millwork (including Flooring)
Principal Product Wood flooring
Sales $ 60,000,000
# of Employees 230
Plant Area (Sq.Ft.) 300,000
Annual Production 33,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) VA
Yearly Energy Cost $ 1,188,663

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,502,400 kWh $ 616,141 $ 0.059 /kWh

- Demand Charge

31,687 kW $ 375,636 $ 11.85 /kW

- Electricity Fees

- $ 0 -

Natural Gas

19,157 MMBtu $ 196,886 $ 10.28 /MMBtu

TOTAL ENERGY

126,808 MMBtu $ 1,188,663 $ 9.37 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

8,165,987 kWh
8,165,987 kWh
$ 479,560
$ 479,560
77.83 %
77.83 %
$ 0.059 /kWh

- Demand Charge

12,154 kW
11,177 kW
$ 139,661
$ 128,528
37.18 %
34.22 %
$ 11.85 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

19,119 MMBtu
19,119 MMBtu
$ 196,344
$ 196,344
99.72 %
99.72 %
$ 10.28 /MMBtu

TOTAL ENERGY

102,821 MMBtu
102,821 MMBtu
$ 815,565
$ 804,432
68.61 %
67.68 %
$ 9.37 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 4,189 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

408 MMBtu $ 4,189 $ 10.28 /MMBtu

TOTAL ENERGY

408 MMBtu $ 4,189 -
02 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 1,689 $ 5,644 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

550 MMBtu $ 5,644 $ 10.28 /MMBtu

TOTAL ENERGY

550 MMBtu $ 5,644 -
03 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 5,500 $ 5,428 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

687 MMBtu $ 7,053 $ 10.28 /MMBtu

TOTAL ENERGY

687 MMBtu $ 7,053 -

Personnel Changes

- $ -225 -

Ancillary Material Cost

- $ -1,400 -

TOTAL PRODUCTON

- $ -1,625 -
04 view
details
BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT 2.3414 I $ 1,750,000 $ 712,007 2.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,434,000 kWh $ 436,153 $ 0.059 /kWh

- Demand Charge

10,620 kW $ 122,130 $ 11.85 /kW

Natural Gas

17,474 MMBtu $ 179,458 $ 10.28 /MMBtu

TOTAL ENERGY

93,673 MMBtu $ 737,741 -

Water Consumption

- $ -25,734 -

TOTAL PRODUCTON

- $ -25,734 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 7,665 $ 3,000 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,760 kWh $ 2,626 $ 0.059 /kWh

- Demand Charge

64 kW $ 734 $ 11.85 /kW

TOTAL ENERGY

459 MMBtu $ 3,360 -

Ancillary Material Cost

- $ -360 -

TOTAL PRODUCTON

- $ -360 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 53,873 $ 27,873 1.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

434,296 kWh $ 25,480 $ 0.059 /kWh

- Demand Charge

408 kW $ 4,687 $ 11.85 /kW

TOTAL ENERGY

4,452 MMBtu $ 30,167 -

Personnel Changes

- $ -3,121 -

Ancillary Material Cost

- $ 827 -

TOTAL PRODUCTON

- $ -2,294 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 2,876 $ 2,195 1.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,268 kWh $ 1,717 $ 0.059 /kWh

- Demand Charge

42 kW $ 478 $ 11.85 /kW

TOTAL ENERGY

300 MMBtu $ 2,195 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 924 $ 882 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,029 kWh $ 882 $ 0.059 /kWh

TOTAL ENERGY

154 MMBtu $ 882 -
09 view
details
USE POWER FACTOR CONTROLLERS 2.3211 N $ 20,000 $ 11,133 1.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

977 kW $ 11,133 $ 11.85 /kW

TOTAL ENERGY

0 MMBtu $ 11,133 -
10 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 2,538 $ 11,081 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

180,370 kWh $ 10,582 $ 0.059 /kWh

- Demand Charge

43 kW $ 499 $ 11.85 /kW

TOTAL ENERGY

1,849 MMBtu $ 11,081 -
11 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 1,280 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,264 kWh $ 2,120 $ 0.059 /kWh

TOTAL ENERGY

289 MMBtu $ 2,120 -

Personnel Changes

- $ -600 -

Ancillary Material Cost

- $ -240 -

TOTAL PRODUCTON

- $ -840 -