Industrial Assessment Centers

Assessment #NC0402


Assessment Year 2010
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS 311930
NAICS Description Flavoring Syrup and Concentrate Manufacturing
Principal Product Food Flavorings
Sales $ 26,500,000
# of Employees 75
Plant Area (Sq.Ft.) 33,000
Annual Production 6,800,000 Pounds
Production Hrs. Annual 4,800
Location (State) NC
Yearly Energy Cost $ 109,672

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,200,560 kWh $ 43,498 $ 0.036 /kWh

- Demand Charge

2,650 kW $ 18,363 $ 6.93 /kW

- Electricity Fees

- $ 2,714 -

Natural Gas

3,614 MMBtu $ 45,097 $ 12.48 /MMBtu

TOTAL ENERGY

15,920 MMBtu $ 109,672 $ 6.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

95,978 kWh
90,545 kWh
$ 3,149
$ 2,966
7.24 %
6.82 %
$ 0.036 /kWh

- Demand Charge

241 kW
227 kW
$ 1,959
$ 1,847
10.67 %
10.06 %
$ 6.93 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,370 MMBtu
291 MMBtu
$ 16,877
$ 3,632
37.42 %
8.05 %
$ 12.48 /MMBtu

TOTAL ENERGY

2,354 MMBtu
1,219 MMBtu
$ 21,985
$ 8,445
20.05 %
7.70 %
$ 6.89 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 0 $ 9,787 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

842 MMBtu $ 10,287 $ 12.48 /MMBtu

TOTAL ENERGY

842 MMBtu $ 10,287 -

Personnel Changes

- $ -500 -

TOTAL PRODUCTON

- $ -500 -
02 view
details
CONVERT LIQUID HEATERS FROM UNDERFIRING TO IMMERSION OR SUBMERSION HEATING 2.2222 I $ 14,000 $ 3,632 3.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

291 MMBtu $ 3,632 $ 12.48 /MMBtu

TOTAL ENERGY

291 MMBtu $ 3,632 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 497 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,114 kWh $ 528 $ 0.036 /kWh

- Demand Charge

40 kW $ 329 $ 6.93 /kW

TOTAL ENERGY

165 MMBtu $ 857 -

Personnel Changes

- $ -300 -

Ancillary Material Cost

- $ -60 -

TOTAL PRODUCTON

- $ -360 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 2,982 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

66,067 kWh $ 2,164 $ 0.036 /kWh

- Demand Charge

166 kW $ 1,347 $ 6.93 /kW

TOTAL ENERGY

677 MMBtu $ 3,511 -

Personnel Changes

- $ -723 -

Ancillary Material Cost

- $ 194 -

TOTAL PRODUCTON

- $ -529 -
05 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 1,454 $ 445 3.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,364 kWh $ 274 $ 0.036 /kWh

- Demand Charge

21 kW $ 171 $ 6.93 /kW

TOTAL ENERGY

86 MMBtu $ 445 -
06 view
details
COVER OPEN TANKS 2.2514 N $ 0 $ 3,253 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,433 kWh $ 183 $ 0.036 /kWh

- Demand Charge

14 kW $ 112 $ 6.93 /kW

Natural Gas

237 MMBtu $ 2,958 $ 12.48 /MMBtu

TOTAL ENERGY

293 MMBtu $ 3,253 -