Industrial Assessment Centers
Assessment #NC0400
| Assessment Year | 2010 |
|---|---|
| SIC | 3612 |
| SIC Description | Transformers, Except Electronic |
| NAICS | 335311 |
| NAICS Description | Power, Distribution, and Specialty Transformer Manufacturing |
| Principal Product | Transformers |
| Sales | $ 50,000,000 |
| # of Employees | 180 |
| Plant Area (Sq.Ft.) | 126,000 |
| Annual Production | 2,500 Pieces |
| Production Hrs. Annual | 5,000 |
| Location (State) | VA |
| Yearly Energy Cost | $ 327,704 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,553,845 kWh | $ 103,174 | $ 0.066 /kWh |
- Demand Charge |
4,482 kW | $ 49,260 | $ 10.99 /kW |
- Electricity Fees |
- | $ 1,543 | - |
Natural Gas |
20,831 MMBtu | $ 173,727 | $ 8.34 /MMBtu |
TOTAL ENERGY |
36,758 MMBtu | $ 327,704 | $ 8.92 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
25,016 kWh 25,516 kWh |
$ 1,394 $ 1,422 |
1.35 % 1.38 % |
$ 0.066 /kWh |
- Demand Charge |
59 kW 61 kW |
$ 814 $ 834 |
1.65 % 1.69 % |
$ 10.99 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,644 MMBtu 1,080 MMBtu |
$ 38,729 $ 9,007 |
22.29 % 5.18 % |
$ 8.34 /MMBtu |
TOTAL ENERGY |
4,900 MMBtu 1,341 MMBtu |
$ 40,937 $ 11,263 |
12.49 % 3.44 % |
$ 8.92 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 60,000 | $ 25,103 | 2.39 | ||||||||||||||||||||||||||||
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| 02 | view details |
CONVERT LIQUID HEATERS FROM UNDERFIRING TO IMMERSION OR SUBMERSION HEATING | 2.2222 | I | $ 37,000 | $ 9,007 | 4.11 | ||||||||||||||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 11,072 | $ 4,571 | 2.42 | ||||||||||||||||||||||||||||
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| 04 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 4,346 | $ 1,761 | 2.47 | ||||||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM REFRIGERATION CONDENSERS | 2.2436 | I | $ 200 | $ 75 | 2.67 | ||||||||||||||||||||||||||||
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