Industrial Assessment Centers

Assessment #NC0398


Assessment Year 2010
SIC 3546
SIC Description Power-driven Handtools
NAICS 333991
NAICS Description Power-Driven Handtool Manufacturing
Principal Product Power tools
Sales $ 729,000,000
# of Employees 2,000
Plant Area (Sq.Ft.) 500,000
Annual Production 3,240,000 Pieces
Production Hrs. Annual 8,760
Location (State) VA
Yearly Energy Cost $ 3,501,145

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

45,390,896 kWh $ 1,980,028 $ 0.044 /kWh

- Demand Charge

81,329 kW $ 1,148,860 $ 14.13 /kW

- Electricity Fees

- $ 8,435 -

Natural Gas

35,115 MMBtu $ 363,822 $ 10.36 /MMBtu

TOTAL ENERGY

500,372 MMBtu $ 3,501,145 $ 7.00 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

3,444,298 kWh
2,548,851 kWh
$ 150,240
$ 111,180
7.59 %
5.62 %
$ 0.044 /kWh

- Demand Charge

4,674 kW
2,430 kW
$ 55,643
$ 28,940
4.84 %
2.52 %
$ 14.13 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,362 MMBtu
0 MMBtu
$ 14,105
$ 0
3.88 %
0.00 %
$ 10.36 /MMBtu

TOTAL ENERGY

36,666 MMBtu
26,126 MMBtu
$ 219,988
$ 140,120
6.28 %
4.00 %
$ 7.00 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 I $ 20,000 $ 35,525 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

810,800 kWh $ 35,367 $ 0.044 /kWh

- Demand Charge

13 kW $ 158 $ 14.13 /kW

TOTAL ENERGY

8,311 MMBtu $ 35,525 -
02 view
details
USE DIRECT AIR SUPPLY TO EXHAUST HOODS 2.7245 N $ 57,900 $ 68,552 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

735,525 kWh $ 32,084 $ 0.044 /kWh

- Demand Charge

2,025 kW $ 24,114 $ 14.13 /kW

Natural Gas

1,193 MMBtu $ 12,354 $ 10.36 /MMBtu

TOTAL ENERGY

8,732 MMBtu $ 68,552 -
03 view
details
AIR CONDITION ONLY SPACE IN USE 2.7222 N $ 18,450 $ 9,565 1.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,922 kWh $ 6,976 $ 0.044 /kWh

- Demand Charge

219 kW $ 2,589 $ 14.13 /kW

TOTAL ENERGY

1,639 MMBtu $ 9,565 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 200 $ 4,697 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

178,404 kWh $ 7,782 $ 0.044 /kWh

- Demand Charge

245 kW $ 2,915 $ 14.13 /kW

TOTAL ENERGY

1,829 MMBtu $ 10,697 -

Personnel Changes

- $ -4,800 -

Ancillary Material Cost

- $ -1,200 -

TOTAL PRODUCTON

- $ -6,000 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 14,000 $ 1,751 8.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

169 MMBtu $ 1,751 $ 10.36 /MMBtu

TOTAL ENERGY

169 MMBtu $ 1,751 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,205 $ 1,554 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,921 kWh $ 825 $ 0.044 /kWh

- Demand Charge

61 kW $ 729 $ 14.13 /kW

TOTAL ENERGY

194 MMBtu $ 1,554 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 225,498 $ 93,642 2.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,540,726 kWh $ 67,206 $ 0.044 /kWh

- Demand Charge

2,111 kW $ 25,138 $ 14.13 /kW

TOTAL ENERGY

15,792 MMBtu $ 92,344 -

Personnel Changes

- $ -16,184 -

Ancillary Material Cost

- $ 17,482 -

TOTAL PRODUCTON

- $ 1,298 -