Industrial Assessment Centers

Assessment #NC0394


Assessment Year 2009
SIC 2813
SIC Description Industrial Gases
NAICS 325120
NAICS Description Industrial Gas Manufacturing
Principal Product Liquid and solid CO2
Sales $ 40,000,000
# of Employees 50
Plant Area (Sq.Ft.) 112,500
Annual Production 405,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) VA
Yearly Energy Cost $ 3,098,875

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

46,452,000 kWh $ 1,961,435 $ 0.042 /kWh

- Demand Charge

77,791 kW $ 1,087,389 $ 13.98 /kW

- Electricity Fees

- $ 38,628 -

Natural Gas

1,410 MMBtu $ 11,423 $ 8.10 /MMBtu

TOTAL ENERGY

477,543 MMBtu $ 3,098,875 $ 6.49 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

574,331 kWh
0 kWh
$ 24,248
$ 0
1.24 %
0.00 %
$ 0.042 /kWh

- Demand Charge

790 kW
0 kW
$ 11,201
$ 0
1.03 %
0.00 %
$ 13.98 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

606 MMBtu
0 MMBtu
$ 4,909
$ 0
42.97 %
0.00 %
$ 8.10 /MMBtu

TOTAL ENERGY

6,493 MMBtu
0 MMBtu
$ 40,358
$ 0
1.30 %
0.00 %
$ 6.49 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 6,149 $ 22,190 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

359,480 kWh $ 15,177 $ 0.042 /kWh

- Demand Charge

502 kW $ 7,013 $ 13.98 /kW

TOTAL ENERGY

3,685 MMBtu $ 22,190 -
02 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 N $ 7,629 $ 5,639 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

91,408 kWh $ 3,859 $ 0.042 /kWh

- Demand Charge

127 kW $ 1,780 $ 13.98 /kW

TOTAL ENERGY

937 MMBtu $ 5,639 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 19,737 $ 6,706 2.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

124,085 kWh $ 5,239 $ 0.042 /kWh

- Demand Charge

173 kW $ 2,421 $ 13.98 /kW

TOTAL ENERGY

1,272 MMBtu $ 7,660 -

Personnel Changes

- $ -1,358 -

Ancillary Material Cost

- $ 404 -

TOTAL PRODUCTON

- $ -954 -
04 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 6,600 $ 4,909 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

606 MMBtu $ 4,909 $ 8.10 /MMBtu

TOTAL ENERGY

606 MMBtu $ 4,909 -
05 view
details
RECOVER AND REUSE COOLING WATER 3.4115 N $ 3,850 $ 4,517 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-642 kWh $ -27 $ 0.042 /kWh

- Demand Charge

-12 kW $ -13 $ 13.98 /kW

TOTAL ENERGY

-7 MMBtu $ -40 -

Water Consumption

- $ 4,557 -

TOTAL PRODUCTON

- $ 4,557 -