Industrial Assessment Centers

Assessment #NC0390


Assessment Year 2009
SIC 2672
SIC Description Paper Coated And Laminated, Nec
NAICS 322222
NAICS Description Coated and Laminated Paper Manufacturing
Principal Product Adhesive labels
Sales $ 50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 85,000
Annual Production 200,000 Thousand Feet
Production Hrs. Annual 5,600
Location (State) NC
Yearly Energy Cost $ 416,109

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,861,840 kWh $ 122,574 $ 0.032 /kWh

- Demand Charge

9,438 kW $ 80,673 $ 8.55 /kW

- Electricity Fees

- $ 0 -

Natural Gas

17,486 MMBtu $ 212,862 $ 12.17 /MMBtu

TOTAL ENERGY

57,070 MMBtu $ 416,109 $ 7.29 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-2,775,532 kWh
59,392 kWh
$ -88,095
$ 1,885
-71.87 %
1.54 %
$ 0.032 /kWh

- Demand Charge

-5,903 kW
171 kW
$ -46,859
$ 1,359
-58.09 %
1.68 %
$ 8.55 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

16,448 MMBtu
0 MMBtu
$ 199,781
$ 0
93.85 %
0.00 %
$ 12.17 /MMBtu

TOTAL ENERGY

-12,001 MMBtu
609 MMBtu
$ 64,827
$ 3,244
15.58 %
0.78 %
$ 7.29 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT 2.1321 N $ 67,500 $ 46,662 1.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-3,140,111 kWh $ -99,667 $ 0.032 /kWh

- Demand Charge

-6,732 kW $ -53,452 $ 8.55 /kW

Natural Gas

16,448 MMBtu $ 199,781 $ 12.17 /MMBtu

TOTAL ENERGY

-15,738 MMBtu $ 46,662 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 871 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,092 kWh $ 1,114 $ 0.032 /kWh

- Demand Charge

75 kW $ 597 $ 8.55 /kW

TOTAL ENERGY

360 MMBtu $ 1,711 -

Personnel Changes

- $ -600 -

Ancillary Material Cost

- $ -240 -

TOTAL PRODUCTON

- $ -840 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 1,075 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,046 kWh $ 700 $ 0.032 /kWh

- Demand Charge

47 kW $ 375 $ 8.55 /kW

TOTAL ENERGY

226 MMBtu $ 1,075 -
04 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 50 $ 1,533 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,300 kWh $ 771 $ 0.032 /kWh

- Demand Charge

96 kW $ 762 $ 8.55 /kW

TOTAL ENERGY

249 MMBtu $ 1,533 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 432 $ 379 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,927 kWh $ 220 $ 0.032 /kWh

- Demand Charge

20 kW $ 159 $ 8.55 /kW

TOTAL ENERGY

71 MMBtu $ 379 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 50,369 $ 11,223 4.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

276,214 kWh $ 8,767 $ 0.032 /kWh

- Demand Charge

591 kW $ 4,700 $ 8.55 /kW

TOTAL ENERGY

2,831 MMBtu $ 13,467 -

Personnel Changes

- $ -3,414 -

Ancillary Material Cost

- $ 1,170 -

TOTAL PRODUCTON

- $ -2,244 -