Industrial Assessment Centers
Assessment #NC0361
| Assessment Year | 2007 |
|---|---|
| SIC | 2851 |
| SIC Description | Paints And Allied Products |
| NAICS | 325510 |
| NAICS Description | Paint and Coating Manufacturing |
| Principal Product | Paints, stains, and varnishs |
| Sales | $ 24,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 12,000 Thousand Gallons |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 463,451 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,539,750 kWh | $ 190,669 | $ 0.042 /kWh |
- Demand Charge |
17,898 kW | $ 76,066 | $ 4.25 /kW |
- Electricity Fees |
- | $ 6,568 | - |
Natural Gas |
13,207 MMBtu | $ 190,148 | $ 14.40 /MMBtu |
TOTAL ENERGY |
59,739 MMBtu | $ 463,451 | $ 7.76 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
154,956 kWh 154,956 kWh |
$ 6,509 $ 6,509 |
3.41 % 3.41 % |
$ 0.042 /kWh |
- Demand Charge |
324 kW 324 kW |
$ 1,385 $ 1,385 |
1.82 % 1.82 % |
$ 4.25 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
844 MMBtu 239 MMBtu |
$ 12,164 $ 3,451 |
6.40 % 1.81 % |
$ 14.40 /MMBtu |
TOTAL ENERGY |
2,432 MMBtu 1,827 MMBtu |
$ 20,058 $ 11,345 |
4.33 % 2.45 % |
$ 7.76 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 1,540 | $ 6,209 | 0.25 | ||||||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 1,674 | $ 1,791 | 0.93 | ||||||||||||||||||||||||||||
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| 03 | view details |
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR | 2.2492 | N | $ 19,950 | $ 6,894 | 2.89 | ||||||||||||||||||||||||||||
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| 04 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 617 | $ 658 | 0.94 | ||||||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 100 | $ 579 | 0.17 | ||||||||||||||||||||||||||||
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| 06 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 1,200 | $ 1,849 | 0.65 | ||||||||||||||||||||||||||||
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| 07 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 1,200 | $ 1,150 | 1.04 | ||||||||||||||||||||||||||||
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| 08 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 500 | $ 452 | 1.11 | ||||||||||||||||||||||||||||
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| 09 | view details |
KEEP BOILER TUBES CLEAN | 2.1232 | N | $ 2,395 | $ 1,550 | 1.55 | ||||||||||||||||||||||||||||
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| 10 | view details |
REDUCE EXCESSIVE BOILER BLOWDOWN | 2.1241 | N | $ 0 | $ 553 | 0.00 | ||||||||||||||||||||||||||||
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| 11 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | N | $ 1,000 | $ 376 | 2.66 | ||||||||||||||||||||||||||||
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