Industrial Assessment Centers
Assessment #NC0348
| Assessment Year | 2006 |
|---|---|
| SIC | 2869 |
| SIC Description | Industrial Organic Chemicals, Nec |
| NAICS | 325199 |
| NAICS Description | All Other Basic Organic Chemical Manufacturing |
| Principal Product | Industrial chemicals |
| Sales | $ 55,000,000 |
| # of Employees | 130 |
| Plant Area (Sq.Ft.) | 50,000 |
| Annual Production | 44,760,000 Pounds |
| Production Hrs. Annual | 8,600 |
| Location (State) | NC |
| Yearly Energy Cost | $ 1,467,797 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
20,493,765 kWh | $ 684,847 | $ 0.033 /kWh |
- Demand Charge |
32,979 kW | $ 487,540 | $ 14.78 /kW |
- Electricity Fees |
- | $ 6,000 | - |
Fuel Oil #6 |
44,506 MMBtu | $ 289,410 | $ 6.50 /MMBtu |
TOTAL ENERGY |
254,567 MMBtu | $ 1,467,797 | $ 5.77 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
-3,600 kWh 0 kWh |
$ -2,356 $ 0 |
-0.34 % 0.00 % |
$ 0.033 /kWh |
- Demand Charge |
-862,121 kW 0 kW |
$ -57,827 $ 0 |
-11.86 % 0.00 % |
$ 14.78 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Fuel Oil #6 |
15,825 MMBtu 0 MMBtu |
$ 126,602 $ 0 |
43.74 % 0.00 % |
$ 6.50 /MMBtu |
TOTAL ENERGY |
15,788 MMBtu 0 MMBtu |
$ 66,419 $ 0 |
4.53 % 0.00 % |
$ 5.77 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 59,350 | $ 98,735 | 0.60 | ||||||||||||||||||||||||||||
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| 02 | view details |
CLEAN CONDENSER TUBES | 2.2615 | N | $ 5,000 | $ 123,800 | 0.04 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT | 4.1130 | N | $ 167,000 | $ 315,779 | 0.53 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS | 2.2444 | N | $ 10,000 | $ 23,395 | 0.43 | ||||||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 7,650 | $ 8,998 | 0.85 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL / REPAIR INSULATION ON CONDENSATE LINES | 2.2122 | N | $ 2,420 | $ 2,457 | 0.98 | ||||||||||||||||||||||||||||
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