Industrial Assessment Centers
Assessment #NC0346
| Assessment Year | 2006 |
|---|---|
| SIC | 2657 |
| SIC Description | Folding Paperboard Boxes |
| NAICS | 322212 |
| NAICS Description | Folding Paperboard Box Manufacturing |
| Principal Product | Coated paper cartons |
| Sales | $ 52,000,000 |
| # of Employees | 131 |
| Plant Area (Sq.Ft.) | 165,000 |
| Annual Production | 94,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 1,142,255 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
13,212,761 kWh | $ 330,590 | $ 0.025 /kWh |
- Demand Charge |
41,506 kW | $ 465,960 | $ 11.23 /kW |
- Electricity Fees |
- | $ 6,252 | - |
Natural Gas |
28,418 MMBtu | $ 339,453 | $ 11.94 /MMBtu |
TOTAL ENERGY |
163,849 MMBtu | $ 1,142,255 | $ 6.97 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
369,129 kWh 265,920 kWh |
$ 15,680 $ 10,467 |
4.74 % 3.17 % |
$ 0.025 /kWh |
- Demand Charge |
1,347 kW 99 kW |
$ 10,435 $ 826 |
2.24 % 0.18 % |
$ 11.23 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,357 MMBtu 3,557 MMBtu |
$ 75,968 $ 42,501 |
22.38 % 12.52 % |
$ 11.94 /MMBtu |
TOTAL ENERGY |
10,141 MMBtu 6,283 MMBtu |
$ 102,083 $ 53,794 |
8.94 % 4.71 % |
$ 6.97 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 2,000 | $ 38,892 | 0.05 | ||||||||||||||||||||||||
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| 02 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 500 | $ 2,868 | 0.17 | ||||||||||||||||||||||||
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| 03 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 500 | $ 741 | 0.67 | ||||||||||||||||||||||||
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| 04 | view details |
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING | 2.7313 | N | $ 28,785 | $ 33,467 | 0.86 | ||||||||||||||||||||||||
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| 05 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 20,000 | $ 8,141 | 2.46 | ||||||||||||||||||||||||
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| 06 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 1,485 | $ 2,687 | 0.55 | ||||||||||||||||||||||||
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| 07 | view details |
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY | 2.6221 | N | $ 2,000 | $ 1,249 | 1.60 | ||||||||||||||||||||||||
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| 08 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 1,654 | $ 2,023 | 0.82 | ||||||||||||||||||||||||
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| 09 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 0 | $ 1,683 | 0.00 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 50 | $ 753 | 0.07 | ||||||||||||||||||||||||
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| 11 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 400 | $ 376 | 1.06 | ||||||||||||||||||||||||
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| 12 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 1,803 | $ 1,209 | 1.49 | ||||||||||||||||||||||||
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| 13 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 200 | $ 1,332 | 0.15 | ||||||||||||||||||||||||
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