Industrial Assessment Centers

Assessment #NC0323


Assessment Year 2005
SIC 3670
SIC Description
NAICS 334419
NAICS Description Other Electronic Component Manufacturing
Principal Product Electronic data storage units
Sales $ 150,000,000
# of Employees 340
Plant Area (Sq.Ft.) 338,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Yearly Energy Cost $ 916,152

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

18,188,925 kWh $ 630,281 $ 0.035 /kWh

- Demand Charge

33,921 kW $ 285,871 $ 8.43 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

186,436 MMBtu $ 916,152 $ 4.91 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

4,442,558 kWh
2,766,316 kWh
$ 148,637
$ 94,051
23.58 %
14.92 %
$ 0.035 /kWh

- Demand Charge

3,886 kW
2,848 kW
$ 32,676
$ 23,981
11.43 %
8.39 %
$ 8.43 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

45,536 MMBtu
28,355 MMBtu
$ 181,313
$ 118,032
19.79 %
12.88 %
$ 4.91 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 3,726 $ 2,020 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,734 kWh $ 1,378 $ 0.035 /kWh

- Demand Charge

84 kW $ 642 $ 8.43 /kW

TOTAL ENERGY

407 MMBtu $ 2,020 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 50 $ 26,893 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

490,560 kWh $ 17,022 $ 0.035 /kWh

- Demand Charge

672 kW $ 5,611 $ 8.43 /kW

TOTAL ENERGY

5,028 MMBtu $ 22,633 -

Ancillary Material Cost

- $ 4,260 -

TOTAL PRODUCTON

- $ 4,260 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 291,200 $ 87,704 3.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,900,920 kWh $ 65,962 $ 0.035 /kWh

- Demand Charge

2,604 kW $ 21,742 $ 8.43 /kW

TOTAL ENERGY

19,484 MMBtu $ 87,704 -
04 view
details
CONDITION SMALLEST SPACE NECESSARY 2.7223 N $ 0 $ 8,095 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

162,908 kWh $ 5,653 $ 0.035 /kWh

- Demand Charge

282 kW $ 2,442 $ 8.43 /kW

TOTAL ENERGY

1,670 MMBtu $ 8,095 -
05 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 0 $ 30,533 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

983,040 kWh $ 30,533 $ 0.035 /kWh

TOTAL ENERGY

10,076 MMBtu $ 30,533 -
06 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 10,648 $ 16,545 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

532,703 kWh $ 16,545 $ 0.035 /kWh

TOTAL ENERGY

5,460 MMBtu $ 16,545 -
07 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 150 $ 13,783 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

332,693 kWh $ 11,544 $ 0.035 /kWh

- Demand Charge

244 kW $ 2,239 $ 8.43 /kW

TOTAL ENERGY

3,410 MMBtu $ 13,783 -