Industrial Assessment Centers
Assessment #NC0313
| Assessment Year | 2005 |
|---|---|
| SIC | 3052 |
| SIC Description | Rubber & Plastics Hose & Belting |
| NAICS | 326220 |
| NAICS Description | Rubber and Plastics Hoses and Belting Manufacturing |
| Principal Product | Automotive belts |
| Sales | $ 125,000,000 |
| # of Employees | 256 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 12,500,000 Pieces |
| Production Hrs. Annual | 8,400 |
| Location (State) | NC |
| Yearly Energy Cost | $ 1,868,466 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,305,728 kWh | $ 776,744 | $ 0.045 /kWh |
- Demand Charge |
28,482 kW | $ 114,609 | $ 4.02 /kW |
- Electricity Fees |
- | $ 38,549 | - |
Natural Gas |
139,620 MMBtu | $ 938,564 | $ 6.72 /MMBtu |
TOTAL ENERGY |
317,004 MMBtu | $ 1,868,466 | $ 5.89 /MMBtu |
Water Disposal |
22,944,700 Gal | $ 97,562 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,286,311 kWh 29,638 kWh |
$ 41,160 $ 948 |
5.30 % 0.12 % |
$ 0.045 /kWh |
- Demand Charge |
599 kW 42 kW |
$ 1,796 $ 126 |
1.57 % 0.11 % |
$ 4.02 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,654 MMBtu 1,527 MMBtu |
$ 17,839 $ 10,261 |
1.90 % 1.09 % |
$ 6.72 /MMBtu |
TOTAL ENERGY |
15,839 MMBtu 1,831 MMBtu |
$ 60,795 $ 11,335 |
3.25 % 0.61 % |
$ 5.89 /MMBtu |
Water Disposal |
-2,090,000 Gal 0 Gal |
$ -8,884 $ 0 |
-9.11 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE COOLING TOWER WATER INSTEAD OF REFRIGERATION | 2.2612 | N | $ 15,000 | $ 9,148 | 1.64 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
UTILIZE A LESS EXPENSIVE COOLING METHOD | 2.2628 | N | $ 50,000 | $ 17,625 | 2.84 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 2,000 | $ 10,261 | 0.19 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
USE MINIMUM STEAM OPERATING PRESSURE | 2.2163 | N | $ 200 | $ 7,578 | 0.03 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 100 | $ 274 | 0.36 | ||||||||||||||||||||||||||||||||
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