Industrial Assessment Centers

Assessment #NC0277


Assessment Year 2004
SIC 2842
SIC Description Polishes And Sanitation Goods
NAICS 325612
NAICS Description Polish and Other Sanitation Good Manufacturing
Principal Product Clean room cleaning supplies
Sales $ 40,000,000
# of Employees 160
Plant Area (Sq.Ft.) 90,000
Annual Production 162,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Yearly Energy Cost $ 163,546

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,492,560 kWh $ 61,149 $ 0.025 /kWh

- Demand Charge

5,135 kW $ 49,978 $ 9.73 /kW

- Electricity Fees

- $ 3,657 -

Natural Gas

6,754 MMBtu $ 48,762 $ 7.22 /MMBtu

TOTAL ENERGY

32,303 MMBtu $ 163,546 $ 5.06 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

244,497 kWh
212,637 kWh
$ 5,991
$ 5,210
9.80 %
8.52 %
$ 0.025 /kWh

- Demand Charge

181 kW
117 kW
$ 1,726
$ 1,120
3.45 %
2.24 %
$ 9.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

145 MMBtu
145 MMBtu
$ 1,049
$ 1,049
2.15 %
2.15 %
$ 7.22 /MMBtu

TOTAL ENERGY

2,652 MMBtu
2,325 MMBtu
$ 8,766
$ 7,379
5.36 %
4.51 %
$ 5.06 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 N $ 1,000 $ 40,000 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

- $ 40,000 -

TOTAL PRODUCTON

- $ 40,000 -
02 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 710 $ 2,250 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,495 kWh $ 1,458 $ 0.025 /kWh

- Demand Charge

83 kW $ 792 $ 9.73 /kW

TOTAL ENERGY

610 MMBtu $ 2,250 -
03 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 I $ 6,680 $ 3,330 2.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

135,913 kWh $ 3,330 $ 0.025 /kWh

TOTAL ENERGY

1,393 MMBtu $ 3,330 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 782 $ 750 1.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,229 kWh $ 422 $ 0.025 /kWh

- Demand Charge

34 kW $ 328 $ 9.73 /kW

TOTAL ENERGY

177 MMBtu $ 750 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 1,900 $ 1,387 1.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,860 kWh $ 781 $ 0.025 /kWh

- Demand Charge

64 kW $ 606 $ 9.73 /kW

TOTAL ENERGY

327 MMBtu $ 1,387 -
06 view
details
ADJUST BURNERS FOR EFFICIENT OPERATION 2.1133 I $ 1,000 $ 1,049 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

145 MMBtu $ 1,049 $ 7.22 /MMBtu

TOTAL ENERGY

145 MMBtu $ 1,049 -