Industrial Assessment Centers
Assessment #NC0268
| Assessment Year | 2003 |
|---|---|
| SIC | 3444 |
| SIC Description | Sheet Metalwork |
| NAICS | 332322 |
| NAICS Description | Sheet Metal Work Manufacturing |
| Principal Product | Accessory products for building industry |
| Sales | $ 68,000,000 |
| # of Employees | 290 |
| Plant Area (Sq.Ft.) | 450,000 |
| Annual Production | 17,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 424,614 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,716,960 kWh | $ 228,091 | $ 0.048 /kWh |
- Demand Charge |
11,383 kW | $ 55,880 | $ 4.91 /kW |
- Electricity Fees |
- | $ 9,138 | - |
LPG |
16,290 MMBtu | $ 131,505 | $ 8.07 /MMBtu |
TOTAL ENERGY |
64,639 MMBtu | $ 424,614 | $ 6.57 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
70,800 kWh 79,200 kWh |
$ 3,115 $ 3,485 |
1.37 % 1.53 % |
$ 0.048 /kWh |
- Demand Charge |
108 kW 158 kW |
$ 552 $ 808 |
0.99 % 1.45 % |
$ 4.91 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
LPG |
2,505 MMBtu 0 MMBtu |
$ 20,216 $ 0 |
15.37 % 0.00 % |
$ 8.07 /MMBtu |
TOTAL ENERGY |
3,231 MMBtu 812 MMBtu |
$ 23,883 $ 4,293 |
5.62 % 1.01 % |
$ 6.57 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
AUTOMATE FINISHING PROCESS | 4.4460 | N | $ 26,350 | $ 29,974 | 0.88 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS | 2.2427 | N | $ 8,000 | $ 9,563 | 0.84 | ||||||||||||||||||||||||||||
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| 03 | view details |
REDUCE COMBUSTION AIR FLOW TO OPTIMUM | 2.1113 | N | $ 2,000 | $ 10,491 | 0.19 | ||||||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 500 | $ 693 | 0.72 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 329 | $ 162 | 2.03 | ||||||||||||||||||||||||||||
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| 06 | view details |
USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER | 3.4153 | N | $ 300 | $ 1,012 | 0.30 | ||||||||||||||||||||||||||||
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