Industrial Assessment Centers

Assessment #NC0209


Assessment Year 2001
SIC 2253
SIC Description Knit Outerwear Mills
NAICS
NAICS Description
Principal Product Knitted fabric
Sales $ 17,500,000
# of Employees 125
Plant Area (Sq.Ft.) 125,804
Annual Production 13,500,000 Pounds
Production Hrs. Annual 8,488
Location (State) NC
Yearly Energy Cost $ 191,668

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,628,440 kWh $ 104,499 $ 0.029 /kWh

- Demand Charge

9,284 kW $ 79,397 $ 8.55 /kW

- Electricity Fees

- $ 0 -

LPG

914 MMBtu $ 7,772 $ 8.50 /MMBtu

TOTAL ENERGY

38,106 MMBtu $ 191,668 $ 5.03 /MMBtu

Solid Waste (non-haz)

90,000 lbs $ 1,575 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

221,503 kWh
102,975 kWh
$ 6,378
$ 2,965
6.10 %
2.84 %
$ 0.029 /kWh

- Demand Charge

132 kW
25 kW
$ 1,108
$ 215
1.40 %
0.27 %
$ 8.55 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.50 /MMBtu

TOTAL ENERGY

2,470 MMBtu
1,055 MMBtu
$ 9,186
$ 3,180
4.79 %
1.66 %
$ 5.03 /MMBtu

Solid Waste (non-haz)

90,000 lbs
0 lbs
$ 675
$ 0
42.86 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 5,600 $ 2,845 1.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,525 kWh $ 1,282 $ 0.029 /kWh

- Demand Charge

-17 kW $ -137 $ 8.55 /kW

Natural Gas

200 MMBtu $ 1,700 $ 0.00 /MMBtu

TOTAL ENERGY

656 MMBtu $ 2,845 -
02 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 I $ 5,600 $ 2,519 2.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,480 kWh $ 2,519 $ 0.029 /kWh

TOTAL ENERGY

897 MMBtu $ 2,519 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 5,700 $ 3,161 1.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

74,003 kWh $ 2,131 $ 0.029 /kWh

- Demand Charge

124 kW $ 1,030 $ 8.55 /kW

TOTAL ENERGY

759 MMBtu $ 3,161 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 200 $ 163 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,851 kWh $ 111 $ 0.029 /kWh

- Demand Charge

6 kW $ 52 $ 8.55 /kW

TOTAL ENERGY

39 MMBtu $ 163 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 2,360 $ 1,886 1.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,644 kWh $ 335 $ 0.029 /kWh

- Demand Charge

19 kW $ 163 $ 8.55 /kW

TOTAL ENERGY

119 MMBtu $ 498 -

Administrative Changes

- $ 1,388 -

TOTAL PRODUCTON

- $ 1,388 -
06 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 200 $ 675 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

90,000 lbs $ 675 $ 0 /lbs

TOTAL WASTE

- $ 675 -