Industrial Assessment Centers

Assessment #NC0202


Assessment Year 2000
SIC 2284
SIC Description Thread Mills
NAICS
NAICS Description
Principal Product Cotton and polyester yarns
Sales $ 60,000,000
# of Employees 220
Plant Area (Sq.Ft.) 430,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Yearly Energy Cost $ 2,455,727

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

66,840,564 kWh $ 1,896,978 $ 0.028 /kWh

- Demand Charge

105,266 kW $ 558,031 $ 5.30 /kW

- Electricity Fees

- $ 718 -

TOTAL ENERGY

685,116 MMBtu $ 2,455,727 $ 3.58 /MMBtu

Solid Waste (non-haz)

7,200 lbs $ 108 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

365,768 kWh
365,768 kWh
$ 10,349
$ 10,349
0.55 %
0.55 %
$ 0.028 /kWh

- Demand Charge

1,064 kW
1,064 kW
$ 7,303
$ 7,303
1.31 %
1.31 %
$ 5.30 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

3,749 MMBtu
3,749 MMBtu
$ 17,652
$ 17,652
0.72 %
0.72 %
$ 3.58 /MMBtu

Solid Waste (non-haz)

7,200 lbs
0 lbs
$ 108
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 7,971 $ 3,541 2.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

99,648 kWh $ 2,818 $ 0.028 /kWh

- Demand Charge

136 kW $ 723 $ 5.30 /kW

TOTAL ENERGY

1,021 MMBtu $ 3,541 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 865 $ 9,464 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

266,120 kWh $ 7,531 $ 0.028 /kWh

- Demand Charge

365 kW $ 1,933 $ 5.30 /kW

TOTAL ENERGY

2,728 MMBtu $ 9,464 -
03 view
details
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE 2.2625 I $ 0 $ 4,647 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

563 kW $ 4,647 $ 5.30 /kW

TOTAL ENERGY

0 MMBtu $ 4,647 -
04 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 200 $ 108 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

7,200 lbs $ 108 $ 0 /lbs

TOTAL WASTE

- $ 108 -
05 view
details
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 N $ 3,000 $ 18,762 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 18,762 $ 0 /Gal

TOTAL WASTE

- $ 18,762 -
06 view
details
RECOVER AND REUSE COOLING WATER 3.4115 I $ 2,000 $ 2,950 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

1,046,160 Gal $ 2,950 $ 0 /Gal

TOTAL WASTE

- $ 2,950 -