Industrial Assessment Centers
Assessment #NC0199
| Assessment Year | 2000 |
|---|---|
| SIC | 3546 |
| SIC Description | Power-driven Handtools |
| NAICS | |
| NAICS Description | |
| Principal Product | Engine starters, hoists, air tools |
| Sales | $ 80,000,000 |
| # of Employees | 220 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 60,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 463,523 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,185,522 kWh | $ 338,487 | $ 0.047 /kWh |
- Demand Charge |
18,342 kW | $ 89,692 | $ 4.89 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
7,230 MMBtu | $ 35,344 | $ 4.89 /MMBtu |
TOTAL ENERGY |
80,882 MMBtu | $ 463,523 | $ 5.73 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
206,916 kWh 70,047 kWh |
$ 9,748 $ 3,306 |
2.88 % 0.98 % |
$ 0.047 /kWh |
- Demand Charge |
946 kW 216 kW |
$ 4,628 $ 1,060 |
5.16 % 1.18 % |
$ 4.89 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
542 MMBtu 0 MMBtu |
$ 2,648 $ 0 |
7.49 % 0.00 % |
$ 4.89 /MMBtu |
TOTAL ENERGY |
2,663 MMBtu 718 MMBtu |
$ 17,024 $ 4,366 |
3.67 % 0.94 % |
$ 5.73 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE DIRECT AIR SUPPLY TO EXHAUST HOODS | 2.7245 | N | $ 777 | $ 1,845 | 0.42 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 7,490 | $ 2,374 | 3.16 | ||||||||||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,070 | $ 1,516 | 0.71 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 102 | $ 351 | 0.29 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 210 | $ 1,352 | 0.16 | ||||||||||||||||||||||||
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| 06 | view details |
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN | 2.4222 | I | $ 0 | $ 5,140 | 0.00 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL COMMON HEADER ON COMPRESSORS | 2.4225 | N | $ 118,000 | $ 26,946 | 4.38 | ||||||||||||||||||||||||
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