Industrial Assessment Centers
Assessment #NC0197
| Assessment Year | 2000 |
|---|---|
| SIC | 2673 |
| SIC Description | Bags: Plastics, Laminated, & Coated |
| NAICS | |
| NAICS Description | |
| Principal Product | Flexographic prints |
| Sales | $ 22,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 160,000 |
| Annual Production | 165,000,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 412,496 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,351,407 kWh | $ 193,885 | $ 0.026 /kWh |
- Demand Charge |
15,791 kW | $ 150,642 | $ 9.54 /kW |
- Electricity Fees |
- | $ 11,411 | - |
Natural Gas |
9,019 MMBtu | $ 56,558 | $ 6.27 /MMBtu |
TOTAL ENERGY |
84,371 MMBtu | $ 412,496 | $ 4.89 /MMBtu |
Other Liquid (haz) |
16,830 Gal | $ 45,900 | $ 0 /Gal |
Solid Waste (non-haz) |
540,000 lbs | $ 13,100 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
115,767 kWh 89,976 kWh |
$ 2,734 $ 2,343 |
1.41 % 1.21 % |
$ 0.026 /kWh |
- Demand Charge |
153 kW 217 kW |
$ 1,457 $ 2,067 |
0.97 % 1.37 % |
$ 9.54 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,886 MMBtu 0 MMBtu |
$ 30,635 $ 0 |
54.17 % 0.00 % |
$ 6.27 /MMBtu |
TOTAL ENERGY |
6,073 MMBtu 922 MMBtu |
$ 34,826 $ 4,410 |
8.44 % 1.07 % |
$ 4.89 /MMBtu |
Other Liquid (haz) |
16,836 Gal 16,836 Gal |
$ 16,200 $ 16,200 |
35.29 % 35.29 % |
$ 0 /Gal |
Solid Waste (non-haz) |
540,000 lbs 0 lbs |
$ 13,100 $ 0 |
100.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 15,500 | $ 29,525 | 0.52 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
AVOID REWINDING MOTORS MORE THAN TWICE | 2.4154 | I | $ 1,569 | $ 722 | 2.17 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 1,200 | $ 1,176 | 1.02 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 2,478 | $ 1,310 | 1.89 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS | 3.5212 | N | $ 1,000 | $ 8,100 | 0.12 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER | 3.4114 | N | $ 3,500 | $ 1,596 | 2.19 | ||||||||||||||||||||||||||||||||
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| 07 | view details |
ADOPT IN-HOUSE MATERIAL GENERATION | 4.2120 | I | $ 1,000 | $ 97,778 | 0.01 | ||||||||||||||||||||||||||||||||
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