Industrial Assessment Centers

Assessment #NC0174


Assessment Year 1999
SIC 2621
SIC Description Paper Mills
NAICS
NAICS Description
Principal Product Recycled paper products
Sales $ 50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 350,000
Annual Production 29,200,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Yearly Energy Cost $ 1,428,834

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

19,088,218 kWh $ 448,440 $ 0.023 /kWh

- Demand Charge

31,126 kW $ 497,808 $ 15.99 /kW

- Electricity Fees

- $ 4,105 -

Natural Gas

132,995 MMBtu $ 478,481 $ 3.60 /MMBtu

TOTAL ENERGY

328,649 MMBtu $ 1,428,834 $ 4.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

311,254 kWh
11,430 kWh
$ 7,326
$ 282
1.63 %
0.06 %
$ 0.023 /kWh

- Demand Charge

449 kW
16 kW
$ 6,398
$ 222
1.29 %
0.04 %
$ 15.99 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

6,950 MMBtu
6,524 MMBtu
$ 25,023
$ 23,488
5.23 %
4.91 %
$ 3.60 /MMBtu

TOTAL ENERGY

10,140 MMBtu
6,641 MMBtu
$ 38,747
$ 23,992
2.71 %
1.68 %
$ 4.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 2,000 $ 9,777 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

226,846 kWh $ 5,331 $ 0.023 /kWh

- Demand Charge

312 kW $ 4,446 $ 15.99 /kW

TOTAL ENERGY

2,325 MMBtu $ 9,777 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 150 $ 504 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,430 kWh $ 282 $ 0.023 /kWh

- Demand Charge

16 kW $ 222 $ 15.99 /kW

TOTAL ENERGY

117 MMBtu $ 504 -
03 view
details
ADJUST BURNERS FOR EFFICIENT OPERATION 2.1133 I $ 700 $ 858 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

238 MMBtu $ 858 $ 3.60 /MMBtu

TOTAL ENERGY

238 MMBtu $ 858 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,006 $ 1,535 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

426 MMBtu $ 1,535 $ 3.60 /MMBtu

TOTAL ENERGY

426 MMBtu $ 1,535 -
05 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 I $ 13,000 $ 22,630 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

6,286 MMBtu $ 22,630 $ 3.60 /MMBtu

TOTAL ENERGY

6,286 MMBtu $ 22,630 -
06 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 3,520 $ 3,443 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,978 kWh $ 1,713 $ 0.023 /kWh

- Demand Charge

121 kW $ 1,730 $ 15.99 /kW

TOTAL ENERGY

748 MMBtu $ 3,443 -