Industrial Assessment Centers

Assessment #NC0157


Assessment Year 1999
SIC 3613
SIC Description Switchgear And Switchboard Apparatus
NAICS
NAICS Description
Principal Product Electrical switchgear
Sales $ 75,000,000
# of Employees 270
Plant Area (Sq.Ft.) 285,000
Annual Production 11,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Yearly Energy Cost $ 517,216

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,062,427 kWh $ 379,787 $ 0.047 /kWh

- Demand Charge

17,937 kW $ 87,712 $ 4.89 /kW

- Electricity Fees

- $ 1,372 -

LPG

9,474 MMBtu $ 48,345 $ 5.10 /MMBtu

TOTAL ENERGY

92,114 MMBtu $ 517,216 $ 5.61 /MMBtu

Solid Waste (non-haz)

250,000 lbs $ 16,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,480,656 kWh
57,151 kWh
$ 67,243
$ 2,693
17.71 %
0.71 %
$ 0.047 /kWh

- Demand Charge

3,767 kW
0 kW
$ 18,416
$ 0
21.00 %
0.00 %
$ 4.89 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

150 MMBtu
150 MMBtu
$ 765
$ 765
1.58 %
1.58 %
$ 5.10 /MMBtu

TOTAL ENERGY

15,327 MMBtu
736 MMBtu
$ 86,424
$ 3,458
16.71 %
0.67 %
$ 5.61 /MMBtu

Solid Waste (non-haz)

125,000 lbs
125,000 lbs
$ 8,000
$ 8,000
50.00 %
50.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,500 $ 1,968 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,911 kWh $ 1,968 $ 0.047 /kWh

TOTAL ENERGY

430 MMBtu $ 1,968 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 240 $ 1,307 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,033 kWh $ 1,131 $ 0.047 /kWh

- Demand Charge

36 kW $ 176 $ 4.89 /kW

TOTAL ENERGY

246 MMBtu $ 1,307 -
03 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 2,000 $ 6,654 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

141,266 kWh $ 6,654 $ 0.047 /kWh

TOTAL ENERGY

1,448 MMBtu $ 6,654 -
04 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 465,000 $ 98,761 4.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

838,804 kWh $ 37,021 $ 0.047 /kWh

- Demand Charge

3,731 kW $ 18,240 $ 4.89 /kW

TOTAL ENERGY

8,598 MMBtu $ 55,261 -

Administrative Changes

- $ 43,500 -

TOTAL PRODUCTON

- $ 43,500 -
05 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 20,000 $ 17,776 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

377,491 kWh $ 17,776 $ 0.047 /kWh

TOTAL ENERGY

3,869 MMBtu $ 17,776 -
06 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 3,000 $ 3,015 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,341 kWh $ 2,515 $ 0.047 /kWh

TOTAL ENERGY

547 MMBtu $ 2,515 -

Administrative Changes

- $ 500 -

TOTAL PRODUCTON

- $ 500 -
07 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 I $ 200 $ 8,000 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

125,000 lbs $ 8,000 $ 0 /lbs

TOTAL WASTE

- $ 8,000 -
08 view
details
ADD ADDITIONAL PRODUCTION SHIFT 4.4510 N $ 1,000 $ 100,000 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

- $ 100,000 -

TOTAL PRODUCTON

- $ 100,000 -
09 view
details
MODIFY STARTUP/SHUTDOWN TIMES 4.4540 I $ 0 $ 3,193 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 178 $ 0.047 /kWh

LPG

150 MMBtu $ 765 $ 5.10 /MMBtu

TOTAL ENERGY

189 MMBtu $ 943 -

Personnel Changes

- $ 2,250 -

TOTAL PRODUCTON

- $ 2,250 -