Industrial Assessment Centers
Assessment #NC0092
| Assessment Year | 1996 |
|---|---|
| SIC | 2296 |
| SIC Description | Tire Cord And Fabrics |
| NAICS | |
| NAICS Description | |
| Principal Product | Tire cord |
| Sales | $ 60,000,000 |
| # of Employees | 180 |
| Plant Area (Sq.Ft.) | 155,000 |
| Annual Production | 22,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 1,931,925 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
29,945,780 kWh | $ 854,734 | $ 0.029 /kWh |
- Demand Charge |
66,508 kW | $ 725,928 | $ 10.91 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
90,988 MMBtu | $ 351,263 | $ 3.86 /MMBtu |
TOTAL ENERGY |
397,932 MMBtu | $ 1,931,925 | $ 4.85 /MMBtu |
Other Liquid (haz) |
48,000 Gal | $ 26,400 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,830,890 kWh 1,830,890 kWh |
$ 60,185 $ 60,185 |
7.04 % 7.04 % |
$ 0.029 /kWh |
- Demand Charge |
3,903 kW 3,903 kW |
$ 43,913 $ 43,913 |
6.05 % 6.05 % |
$ 10.91 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
26,042 MMBtu 42 MMBtu |
$ 100,524 $ 164 |
28.62 % 0.05 % |
$ 3.86 /MMBtu |
TOTAL ENERGY |
44,809 MMBtu 18,809 MMBtu |
$ 204,622 $ 104,262 |
10.59 % 5.40 % |
$ 4.85 /MMBtu |
Other Liquid (haz) |
48,000 Gal 48,000 Gal |
$ 26,400 $ 26,400 |
100.00 % 100.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 1,400 | $ 314 | 4.46 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 708 | $ 6,972 | 0.10 | ||||||||||||||||||||||||
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| 03 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 60,000 | $ 27,124 | 2.21 | ||||||||||||||||||||||||
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| 04 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 20,428 | $ 30,449 | 0.67 | ||||||||||||||||||||||||
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| 05 | view details |
DISCONNECT BALLASTS | 2.7122 | I | $ 1,430 | $ 1,300 | 1.10 | ||||||||||||||||||||||||
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| 06 | view details |
USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE | 2.2694 | I | $ 50 | $ 5,891 | 0.01 | ||||||||||||||||||||||||
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| 07 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 1,904 | $ 32,148 | 0.06 | ||||||||||||||||||||||||
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| 08 | view details |
INCREASE INSULATION THICKNESS | 2.2512 | I | $ 240 | $ 164 | 1.46 | ||||||||||||||||||||||||
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| 09 | view details |
USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING | 2.5113 | N | $ 600,000 | $ 100,360 | 5.98 | ||||||||||||||||||||||||
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| 10 | view details |
USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS | 3.3122 | I | $ 10,000 | $ 26,400 | 0.38 | ||||||||||||||||||||||||
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| 11 | view details |
USE LESS WASTEFUL PACKAGING | 3.1162 | I | $ 0 | $ 5,100 | 0.00 | ||||||||||||||||||||||||
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