U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Assessment Year	1995
SIC	3621
SIC Description	Motors And Generators
NAICS
NAICS Description
Principal Product	Electronic Components
Sales	$ 35,000,000
# of Employees	190
Plant Area (Sq.Ft.)	106,000
Annual Production	5,000 Pieces
Production Hrs. Annual	3,000
Location (State)	NC
Yearly Energy Cost	$ 186,219

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	3,143,904 kWh	$ 186,219	$ 0.059 /kWh
- Electricity Fees	-	$ 0	-
TOTAL ENERGY	32,225 MMBtu	$ 186,219	$ 5.78 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	915,006 kWh 223,916 kWh	$ 54,142 $ 13,382	29.07 % 7.19 %	$ 0.059 /kWh
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
TOTAL ENERGY	8,163 MMBtu 2,295 MMBtu	$ 48,071 $ 13,382	25.81 % 7.19 %	$ 5.78 /MMBtu

Recommendations

AR #		Description	ARC Code	Status	Cost	Savings	Payback (Years)
01	view details	ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	2.4236	I	$ 1,290	$ 3,182	0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 53,927 kWh $ 3,182 $ 0.059 /kWh TOTAL ENERGY 553 MMBtu $ 3,182 -
02	view details	USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT	2.7233	N	$ 180,000	$ 13,275	13.56
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 224,795 kWh $ 13,275 $ 0.059 /kWh TOTAL ENERGY 2,304 MMBtu $ 13,275 -
03	view details	RECOVER HEAT FROM ENGINE EXHAUSTS	2.2433	N	$ 8,000	$ 1,443	5.54
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 24,619 kWh $ 1,443 $ 0.059 /kWh TOTAL ENERGY 252 MMBtu $ 1,443 -
04	view details	UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	2.7142	N	$ 432	$ 1,293	0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 21,981 kWh $ 1,293 $ 0.059 /kWh TOTAL ENERGY 225 MMBtu $ 1,293 -
05	view details	INSTALL OCCUPANCY SENSORS	2.7135	N	$ 3,600	$ 1,245	2.89
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 21,102 kWh $ 1,245 $ 0.059 /kWh TOTAL ENERGY 216 MMBtu $ 1,245 -
06	view details	USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY	2.6221	I	$ 2,000	$ 4,915	0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 83,236 kWh $ 4,915 $ 0.059 /kWh TOTAL ENERGY 853 MMBtu $ 4,915 -
07	view details	ADD AREA LIGHTING SWITCHES	2.7131	N	$ 1,200	$ 478	2.51
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 8,206 kWh $ 478 $ 0.059 /kWh TOTAL ENERGY 84 MMBtu $ 478 -
08	view details	REDUCE GLAZED AREAS IN BUILDINGS	2.7421	I	$ 1,400	$ 5,285	0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 86,753 kWh $ 5,285 $ 0.059 /kWh TOTAL ENERGY 889 MMBtu $ 5,285 -
09	view details	USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS	2.4141	N	$ 4,000	$ 6,233	0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 105,803 kWh $ 6,233 $ 0.059 /kWh TOTAL ENERGY 1,084 MMBtu $ 6,233 -
10	view details	INSTALL FOSSIL FUEL MAKE-UP AIR UNIT	2.7235	N	$ 2,115	$ 10,722	0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 284,584 kWh $ 16,793 $ 0.059 /kWh Natural Gas -1,214 MMBtu $ -6,071 $ 0.00 /MMBtu TOTAL ENERGY 1,703 MMBtu $ 10,722 -

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