Industrial Assessment Centers
Assessment #MZ0096
| Assessment Year | 2012 |
|---|---|
| SIC | 3469 |
| SIC Description | Metal Stampings, Nec |
| NAICS | 332116 |
| NAICS Description | Metal Stamping |
| Principal Product | Electric motor parts |
| Sales | $ 85,000,000 |
| # of Employees | 260 |
| Plant Area (Sq.Ft.) | 191,412 |
| Annual Production | 47,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MO |
| Yearly Energy Cost | $ 651,966 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,118,520 kWh | $ 278,808 | $ 0.054 /kWh |
- Demand Charge |
12,562 kW | $ 31,445 | $ 2.50 /kW |
- Electricity Fees |
- | $ 56,468 | - |
Natural Gas |
54,123 MMBtu | $ 285,245 | $ 5.27 /MMBtu |
TOTAL ENERGY |
106,588 MMBtu | $ 651,966 | $ 6.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
182,244 kWh 0 kWh |
$ 7,627 $ 0 |
2.74 % 0.00 % |
$ 0.054 /kWh |
- Demand Charge |
37 kW 0 kW |
$ 93 $ 0 |
0.30 % 0.00 % |
$ 2.50 /kW |
- Electricity Fees |
- |
$ 19,635 $ 0 |
34.77 % 0.00 % |
- |
Natural Gas |
22,723 MMBtu 0 MMBtu |
$ 119,751 $ 0 |
41.98 % 0.00 % |
$ 5.27 /MMBtu |
TOTAL ENERGY |
24,591 MMBtu 0 MMBtu |
$ 147,106 $ 0 |
22.56 % 0.00 % |
$ 6.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | $ 67,348 | $ 57,095 | 1.18 | |||||||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | $ 29,201 | $ 28,732 | 1.02 | |||||||||||||||||||||
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| 03 | view details |
COMBINE UTILITY METERS | 2.8112 | $ 10,000 | $ 19,635 | 0.51 | |||||||||||||||||||||
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| 04 | view details |
REDUCE COMBUSTION AIR FLOW TO OPTIMUM | 2.1113 | $ 16,000 | $ 15,197 | 1.05 | |||||||||||||||||||||
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| 05 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | $ 22,100 | $ 11,800 | 1.87 | |||||||||||||||||||||
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| 06 | view details |
REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC | 2.1131 | $ 3,554 | $ 6,087 | 0.58 | |||||||||||||||||||||
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| 07 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | $ 5,400 | $ 5,395 | 1.00 | |||||||||||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | $ 221 | $ 896 | 0.25 | |||||||||||||||||||||
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| 09 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | $ 560 | $ 507 | 1.10 | |||||||||||||||||||||
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| 10 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | $ 480 | $ 455 | 1.05 | |||||||||||||||||||||
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| 11 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | $ 480 | $ 467 | 1.03 | |||||||||||||||||||||
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