Industrial Assessment Centers

Assessment #MZ0088


Assessment Year 2012
SIC 3585
SIC Description Refrigeration And Heating Equipment
NAICS 333415
NAICS Description Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
Principal Product HVAC parts
Sales $ 93,000,000
# of Employees 211
Plant Area (Sq.Ft.) 250,000
Annual Production 600,000 Pieces
Production Hrs. Annual 4,200
Location (State) MO
Yearly Energy Cost $ 338,603

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,938,282 kWh $ 217,294 $ 0.074 /kWh

- Demand Charge

10,032 kW $ 29,370 $ 2.93 /kW

- Electricity Fees

- $ 0 -

Natural Gas

22,376 MMBtu $ 91,939 $ 4.11 /MMBtu

TOTAL ENERGY

52,494 MMBtu $ 338,603 $ 6.45 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

55,455 kWh
0 kWh
$ 4,104
$ 0
1.89 %
0.00 %
$ 0.074 /kWh

- Demand Charge

175 kW
0 kW
$ 513
$ 0
1.75 %
0.00 %
$ 2.93 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

457 MMBtu
0 MMBtu
$ 1,877
$ 0
2.04 %
0.00 %
$ 4.11 /MMBtu

TOTAL ENERGY

1,025 MMBtu
0 MMBtu
$ 6,495
$ 0
1.92 %
0.00 %
$ 6.45 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 800 $ 532 1.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,867 kWh $ 434 $ 0.074 /kWh

- Demand Charge

34 kW $ 98 $ 2.93 /kW

TOTAL ENERGY

60 MMBtu $ 532 -
02 view
details
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 $ 11,250 $ 1,179 9.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

287 MMBtu $ 1,179 $ 4.11 /MMBtu

TOTAL ENERGY

287 MMBtu $ 1,179 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 $ 0 $ 1,833 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,767 kWh $ 1,833 $ 0.074 /kWh

TOTAL ENERGY

254 MMBtu $ 1,833 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 $ 2,400 $ 2,252 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,821 kWh $ 1,837 $ 0.074 /kWh

- Demand Charge

142 kW $ 415 $ 2.93 /kW

TOTAL ENERGY

254 MMBtu $ 2,252 -
05 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 $ 1,200 $ 698 1.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

170 MMBtu $ 698 $ 4.11 /MMBtu

TOTAL ENERGY

170 MMBtu $ 698 -