Industrial Assessment Centers

Assessment #MZ0076


Assessment Year 2012
SIC 2819
SIC Description Industrial Inorganic Chemicals, Nec
NAICS 325998
NAICS Description All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product chemical
Sales $ 35,000,000
# of Employees 120
Plant Area (Sq.Ft.) 120,000
Annual Production 250 Tons
Production Hrs. Annual 3,200
Location (State) MO
Yearly Energy Cost $ 1,419,050

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,446,620 kWh $ 1,075,730 $ 0.080 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

30,330 MMBtu $ 343,320 $ 11.32 /MMBtu

TOTAL ENERGY

168,159 MMBtu $ 1,419,050 $ 8.44 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

197,121 kWh
0 kWh
$ 15,587
$ 0
1.45 %
0.00 %
$ 0.080 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,215 MMBtu
0 MMBtu
$ 36,400
$ 0
10.60 %
0.00 %
$ 11.32 /MMBtu

TOTAL ENERGY

5,236 MMBtu
0 MMBtu
$ 114,911
$ 0
8.10 %
0.00 %
$ 8.44 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 $ 9,000 $ 6,188 1.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,560 kWh $ 3,404 $ 0.080 /kWh

- Demand Charge

160 kW $ 2,784 $ 0.00 /kW

TOTAL ENERGY

436 MMBtu $ 6,188 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $ 150 $ 4,620 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,561 kWh $ 4,125 $ 0.080 /kWh

- Demand Charge

144 kW $ 495 $ 0.00 /kW

TOTAL ENERGY

539 MMBtu $ 4,620 -
03 view
details
UTILIZE A LESS EXPENSIVE COOLING METHOD 2.2628 $ 27,000 $ 59,645 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

3,420 kW $ 59,645 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 59,645 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $ 2,310 $ 8,058 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

102,000 kWh $ 8,058 $ 0.080 /kWh

TOTAL ENERGY

1,046 MMBtu $ 8,058 -
05 view
details
REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 $ 2,270 $ 36,400 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,215 MMBtu $ 36,400 $ 11.32 /MMBtu

TOTAL ENERGY

3,215 MMBtu $ 36,400 -