Industrial Assessment Centers

Assessment #MZ0072


Assessment Year 2012
SIC 2759
SIC Description Commercial Printing, Nec
NAICS 323112
NAICS Description Commercial Flexographic Printing
Principal Product printed labels
Sales $ 1,850,000
# of Employees 65
Plant Area (Sq.Ft.) 65,000
Annual Production 250 Tons
Production Hrs. Annual 6,000
Location (State) KS
Yearly Energy Cost $ 2,266,771

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

23,742,566 kWh $ 2,248,421 $ 0.095 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

1,711 MMBtu $ 18,350 $ 10.72 /MMBtu

TOTAL ENERGY

245,075 MMBtu $ 2,266,771 $ 9.25 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,780,330 kWh
1,739,598 kWh
$ 169,899
$ 165,971
7.56 %
7.38 %
$ 0.095 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.72 /MMBtu

TOTAL ENERGY

18,249 MMBtu
17,831 MMBtu
$ 172,464
$ 168,536
7.61 %
7.44 %
$ 9.25 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 19,300 $ 19,745 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

208,500 kWh $ 19,745 $ 0.095 /kWh

TOTAL ENERGY

2,137 MMBtu $ 19,745 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 56,140 $ 44,200 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

466,740 kWh $ 44,200 $ 0.095 /kWh

TOTAL ENERGY

4,784 MMBtu $ 44,200 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 180 $ 2,639 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,864 kWh $ 2,639 $ 0.095 /kWh

TOTAL ENERGY

286 MMBtu $ 2,639 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 400 $ 2,260 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,050 kWh $ 2,260 $ 0.095 /kWh

TOTAL ENERGY

236 MMBtu $ 2,260 -
05 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 N $ 0 $ 1,345 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,208 kWh $ 1,345 $ 0.095 /kWh

TOTAL ENERGY

146 MMBtu $ 1,345 -
06 view
details
INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION 2.7264 I $ 4,500 $ 8,585 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

90,654 kWh $ 8,585 $ 0.095 /kWh

TOTAL ENERGY

929 MMBtu $ 8,585 -
07 view
details
SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS 2.7262 I $ 1,160 $ 36,070 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

370,343 kWh $ 36,070 $ 0.095 /kWh

TOTAL ENERGY

3,796 MMBtu $ 36,070 -
08 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 N $ 0 $ 2,583 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,524 kWh $ 2,583 $ 0.095 /kWh

TOTAL ENERGY

272 MMBtu $ 2,583 -
09 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,120 $ 4,875 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,052 kWh $ 4,875 $ 0.095 /kWh

TOTAL ENERGY

513 MMBtu $ 4,875 -
10 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 438 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,625 kWh $ 438 $ 0.095 /kWh

TOTAL ENERGY

47 MMBtu $ 438 -
11 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 15,058 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

143,505 kWh $ 13,633 $ 0.095 /kWh

- Demand Charge

210 kW $ 1,425 $ 0.00 /kW

TOTAL ENERGY

1,471 MMBtu $ 15,058 -
12 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 0 $ 22,620 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

238,858 kWh $ 22,620 $ 0.095 /kWh

TOTAL ENERGY

2,448 MMBtu $ 22,620 -
13 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 12,046 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

115,407 kWh $ 10,906 $ 0.095 /kWh

- Demand Charge

168 kW $ 1,140 $ 0.00 /kW

TOTAL ENERGY

1,183 MMBtu $ 12,046 -