Industrial Assessment Centers
Assessment #MZ0071
| Assessment Year | 2011 |
|---|---|
| SIC | 3334 |
| SIC Description | Primary Aluminum |
| NAICS | 332710 |
| NAICS Description | Machine Shops |
| Principal Product | Aluminum castings |
| Sales | $ 20,000,000 |
| # of Employees | 109 |
| Plant Area (Sq.Ft.) | 110,000 |
| Annual Production | 10,000 Pieces |
| Production Hrs. Annual | 5,760 |
| Location (State) | MO |
| Yearly Energy Cost | $ 264,848 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,728,000 kWh | $ 92,160 | $ 0.053 /kWh |
- Demand Charge |
10,115 kW | $ 127,583 | $ 12.61 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
5,111 MMBtu | $ 45,106 | $ 8.83 /MMBtu |
TOTAL ENERGY |
22,823 MMBtu | $ 264,848 | $ 11.60 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
612,410 kWh 0 kWh |
$ 35,098 $ 0 |
38.08 % 0.00 % |
$ 0.053 /kWh |
- Demand Charge |
1,928 kW 0 kW |
$ 24,319 $ 0 |
19.06 % 0.00 % |
$ 12.61 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
143 MMBtu 0 MMBtu |
$ 1,258 $ 0 |
2.79 % 0.00 % |
$ 8.83 /MMBtu |
TOTAL ENERGY |
6,420 MMBtu 0 MMBtu |
$ 60,675 $ 0 |
22.91 % 0.00 % |
$ 11.60 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | $ 3,400 | $ 15,644 | 0.22 | |||||||||||||||||
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| 02 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | $ 610 | $ 285 | 2.14 | |||||||||||||||||
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| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | $ 0 | $ 429 | 0.00 | |||||||||||||||||
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| 04 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | $ 1,000 | $ 19,137 | 0.05 | |||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | $ 1,300 | $ 7,810 | 0.17 | |||||||||||||||||
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| 06 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | $ 1,133 | $ 7,545 | 0.15 | |||||||||||||||||
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| 07 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | $ 800 | $ 1,223 | 0.65 | |||||||||||||||||
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| 08 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | $ 50 | $ 35 | 1.43 | |||||||||||||||||
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| 09 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | $ 0 | $ 4,831 | 0.00 | |||||||||||||||||
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| 10 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | $ 6,494 | $ 3,736 | 1.74 | |||||||||||||||||
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