Industrial Assessment Centers

Assessment #MZ0059


Assessment Year 2010
SIC 3544
SIC Description Special Dies, Tools, Jigs & Fixtures
NAICS 333512
NAICS Description Machine Tool (Metal Cutting Types) Manufacturing
Principal Product machined parts and tooling
Sales $ 1,850,000
# of Employees 25
Plant Area (Sq.Ft.) 20,000
Annual Production 2,500 Pieces
Production Hrs. Annual 5,200
Location (State) MO
Yearly Energy Cost $ 56,602

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

620,560 kWh $ 56,602 $ 0.091 /kWh

- Electricity Fees

- $ 0 -

TOTAL ENERGY

6,361 MMBtu $ 56,602 $ 8.90 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

709,639 kWh
688,245 kWh
$ 43,344
$ 41,826
76.58 %
73.89 %
$ 0.091 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

7,274 MMBtu
7,054 MMBtu
$ 43,344
$ 41,826
76.58 %
73.89 %
$ 8.90 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 246 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,470 kWh $ 246 $ 0.091 /kWh

TOTAL ENERGY

36 MMBtu $ 246 -
02 view
details
MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT 2.6127 I $ 1,000 $ 1,628 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,456 kWh $ 1,628 $ 0.091 /kWh

TOTAL ENERGY

220 MMBtu $ 1,628 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 560 $ 662 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,330 kWh $ 662 $ 0.091 /kWh

TOTAL ENERGY

96 MMBtu $ 662 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 4,200 $ 2,793 1.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,320 kWh $ 2,793 $ 0.091 /kWh

TOTAL ENERGY

331 MMBtu $ 2,793 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 4,580 $ 3,039 1.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,336 kWh $ 3,039 $ 0.091 /kWh

TOTAL ENERGY

383 MMBtu $ 3,039 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 660 $ 1,304 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,889 kWh $ 1,304 $ 0.091 /kWh

TOTAL ENERGY

173 MMBtu $ 1,304 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 856 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,064 kWh $ 856 $ 0.091 /kWh

TOTAL ENERGY

124 MMBtu $ 856 -
08 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 6,000 $ 3,816 1.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,414 kWh $ 3,816 $ 0.091 /kWh

TOTAL ENERGY

506 MMBtu $ 3,816 -
09 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 0 $ 24,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

436,360 kWh $ 24,000 $ 0.091 /kWh

TOTAL ENERGY

4,473 MMBtu $ 24,000 -
10 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 15,000 $ 5,000 3.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

91,000 kWh $ 5,000 $ 0.091 /kWh

TOTAL ENERGY

933 MMBtu $ 5,000 -