Industrial Assessment Centers

Assessment #MZ0056


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Cold and hot filled beverages
Sales $ 6,900,000
# of Employees 135
Plant Area (Sq.Ft.) 270,000
Annual Production 80,000,000 Pieces
Production Hrs. Annual 7,340
Location (State) MO
Yearly Energy Cost $ 1,402,385

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,801,828 kWh $ 740,785 $ 0.054 /kWh

- Demand Charge

14,843 kW $ 61,600 $ 4.15 /kW

- Electricity Fees

- $ 0 -

Natural Gas

110,000 MMBtu $ 600,000 $ 5.45 /MMBtu

TOTAL ENERGY

251,469 MMBtu $ 1,402,385 $ 5.58 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

497,128 kWh
0 kWh
$ 29,146
$ 0
3.93 %
0.00 %
$ 0.054 /kWh

- Demand Charge

531 kW
0 kW
$ 2,200
$ 0
3.57 %
0.00 %
$ 4.15 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

39,318 MMBtu
0 MMBtu
$ 214,290
$ 0
35.72 %
0.00 %
$ 5.45 /MMBtu

TOTAL ENERGY

44,414 MMBtu
0 MMBtu
$ 245,636
$ 0
17.52 %
0.00 %
$ 5.58 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,160 $ 6,032 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

93,312 kWh $ 5,412 $ 0.054 /kWh

- Demand Charge

149 kW $ 620 $ 4.15 /kW

TOTAL ENERGY

956 MMBtu $ 6,032 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 950 $ 4,969 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,680 kWh $ 4,969 $ 0.054 /kWh

TOTAL ENERGY

878 MMBtu $ 4,969 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 150 $ 2,784 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,000 kWh $ 2,784 $ 0.054 /kWh

TOTAL ENERGY

492 MMBtu $ 2,784 -
04 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 150 $ 3,352 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,070 kWh $ 3,042 $ 0.054 /kWh

- Demand Charge

75 kW $ 310 $ 4.15 /kW

TOTAL ENERGY

482 MMBtu $ 3,352 -
05 view
details
MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT 2.6127 N $ 1,000 $ 2,072 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,735 kWh $ 2,072 $ 0.054 /kWh

TOTAL ENERGY

366 MMBtu $ 2,072 -
06 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 3,900 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,310 kWh $ 3,500 $ 0.054 /kWh

- Demand Charge

97 kW $ 400 $ 4.15 /kW

TOTAL ENERGY

618 MMBtu $ 3,900 -
07 view
details
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 N $ 800 $ 1,340 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

246 MMBtu $ 1,340 $ 5.45 /MMBtu

TOTAL ENERGY

246 MMBtu $ 1,340 -
08 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 N $ 80,000 $ 99,250 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

18,210 MMBtu $ 99,250 $ 5.45 /MMBtu

TOTAL ENERGY

18,210 MMBtu $ 99,250 -
09 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,300 $ 8,237 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

127,021 kWh $ 7,367 $ 0.054 /kWh

- Demand Charge

210 kW $ 870 $ 4.15 /kW

TOTAL ENERGY

1,302 MMBtu $ 8,237 -
10 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 N $ 100,000 $ 113,700 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

20,862 MMBtu $ 113,700 $ 5.45 /MMBtu

TOTAL ENERGY

20,862 MMBtu $ 113,700 -