Industrial Assessment Centers

Assessment #MZ0050


Assessment Year 2010
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS 323110
NAICS Description Commercial Lithographic Printing
Principal Product magazines, directories, newsletters
Sales $ 25,000,000
# of Employees 62
Plant Area (Sq.Ft.) 49,800
Annual Production 1,200 Tons
Production Hrs. Annual 5,460
Location (State) MO
Yearly Energy Cost $ 144,256

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,871,522 kWh $ 130,220 $ 0.070 /kWh

- Demand Charge

6,380 kW $ 14,036 $ 2.20 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

19,183 MMBtu $ 144,256 $ 7.52 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

803,376 kWh
689,664 kWh
$ 48,774
$ 41,270
37.46 %
31.69 %
$ 0.070 /kWh

- Demand Charge

554 kW
132 kW
$ 3,391
$ 2,335
24.16 %
16.64 %
$ 2.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

8,235 MMBtu
7,070 MMBtu
$ 52,165
$ 43,605
36.16 %
30.23 %
$ 7.52 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,160 $ 2,053 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,984 kWh $ 1,913 $ 0.070 /kWh

- Demand Charge

6 kW $ 140 $ 2.20 /kW

TOTAL ENERGY

297 MMBtu $ 2,053 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 2,616 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,527 kWh $ 2,616 $ 0.070 /kWh

TOTAL ENERGY

426 MMBtu $ 2,616 -
03 view
details
AIR CONDITION ONLY SPACE IN USE 2.7222 I $ 5,000 $ 24,897 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

384,056 kWh $ 23,040 $ 0.070 /kWh

- Demand Charge

84 kW $ 1,857 $ 2.20 /kW

TOTAL ENERGY

3,937 MMBtu $ 24,897 -
04 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 6,000 $ 585 10.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,621 kWh $ 107 $ 0.070 /kWh

- Demand Charge

48 kW $ 478 $ 2.20 /kW

TOTAL ENERGY

58 MMBtu $ 585 -
05 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 1,000 $ 916 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

416 kW $ 916 $ 2.20 /kW

TOTAL ENERGY

0 MMBtu $ 916 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 5,280 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

80,015 kWh $ 5,280 $ 0.070 /kWh

TOTAL ENERGY

820 MMBtu $ 5,280 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,250 $ 311 4.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,713 kWh $ 311 $ 0.070 /kWh

TOTAL ENERGY

48 MMBtu $ 311 -
08 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 15,507 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

258,460 kWh $ 15,507 $ 0.070 /kWh

TOTAL ENERGY

2,649 MMBtu $ 15,507 -