Industrial Assessment Centers

Assessment #MZ0039


Assessment Year 2009
SIC 2759
SIC Description Commercial Printing, Nec
NAICS 323113
NAICS Description Commercial Screen Printing
Principal Product magazines, books
Sales $ 17,000,000
# of Employees 400
Plant Area (Sq.Ft.) 96,000
Annual Production 11,000,000 Not Available
Production Hrs. Annual 6,960
Location (State) MO
Yearly Energy Cost $ 1,991,935

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

21,622,887 kWh $ 1,348,493 $ 0.062 /kWh

- Demand Charge

46,233 kW $ 240,411 $ 5.20 /kW

- Electricity Fees

- $ 0 -

Natural Gas

42,480 MMBtu $ 403,031 $ 9.49 /MMBtu

TOTAL ENERGY

264,117 MMBtu $ 1,991,935 $ 7.54 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,436,833 kWh
1,436,833 kWh
$ 88,484
$ 88,484
6.56 %
6.56 %
$ 0.062 /kWh

- Demand Charge

2,323 kW
2,323 kW
$ 12,075
$ 12,075
5.02 %
5.02 %
$ 5.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.49 /MMBtu

TOTAL ENERGY

14,728 MMBtu
14,728 MMBtu
$ 100,559
$ 100,559
5.05 %
5.05 %
$ 7.54 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 510,446 $ 48,883 10.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

630,020 kWh $ 39,060 $ 0.062 /kWh

- Demand Charge

1,890 kW $ 9,823 $ 5.20 /kW

TOTAL ENERGY

6,458 MMBtu $ 48,883 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 8,400 $ 12,294 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

198,289 kWh $ 12,294 $ 0.062 /kWh

TOTAL ENERGY

2,032 MMBtu $ 12,294 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 850 $ 840 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,788 kWh $ 840 $ 0.062 /kWh

TOTAL ENERGY

121 MMBtu $ 840 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 22,863 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

380,160 kWh $ 22,863 $ 0.062 /kWh

TOTAL ENERGY

3,897 MMBtu $ 22,863 -
05 view
details
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT 2.4324 I $ 18,600 $ 15,679 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

216,576 kWh $ 13,427 $ 0.062 /kWh

- Demand Charge

433 kW $ 2,252 $ 5.20 /kW

TOTAL ENERGY

2,220 MMBtu $ 15,679 -