Industrial Assessment Centers

Assessment #MZ0028


Assessment Year 2008
SIC 2515
SIC Description Mattresses And Bedsprings
NAICS 423840
NAICS Description Industrial Supplies Merchant Wholesalers
Principal Product bed springs
Sales $ 80,000,000
# of Employees 520
Plant Area (Sq.Ft.) 800,000
Annual Production 3,630,000 Pieces
Production Hrs. Annual 5,808
Location (State) MO
Yearly Energy Cost $ 894,748

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

18,860,213 kWh $ 726,118 $ 0.038 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

20,440 MMBtu $ 168,630 $ 8.25 /MMBtu

TOTAL ENERGY

213,757 MMBtu $ 894,748 $ 4.19 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

310,353 kWh
295,560 kWh
$ 12,103
$ 11,380
1.67 %
1.57 %
$ 0.038 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,704 MMBtu
55 MMBtu
$ 30,564
$ 457
18.12 %
0.27 %
$ 8.25 /MMBtu

TOTAL ENERGY

6,885 MMBtu
3,084 MMBtu
$ 42,667
$ 11,837
4.77 %
1.32 %
$ 4.19 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 500 $ 723 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,793 kWh $ 723 $ 0.038 /kWh

TOTAL ENERGY

152 MMBtu $ 723 -
02 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 N $ 6,000 $ 30,107 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,649 MMBtu $ 30,107 $ 8.25 /MMBtu

TOTAL ENERGY

3,649 MMBtu $ 30,107 -
03 view
details
USE OPTIMUM THICKNESS INSULATION 2.2515 I $ 500 $ 457 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

55 MMBtu $ 457 $ 8.25 /MMBtu

TOTAL ENERGY

55 MMBtu $ 457 -
04 view
details
MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT 2.6127 I $ 7,000 $ 11,380 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

295,560 kWh $ 11,380 $ 0.038 /kWh

TOTAL ENERGY

3,029 MMBtu $ 11,380 -