Industrial Assessment Centers

Assessment #MS0380


Assessment Year 2011
SIC 2431
SIC Description Millwork
NAICS 321911
NAICS Description Wood Window and Door Manufacturing
Principal Product Door Skins
Sales $ 40,000,000
# of Employees 450
Plant Area (Sq.Ft.) 1,800,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MS
Yearly Energy Cost $ 9,805,101

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

101,982,120 kWh $ 6,002,058 $ 0.059 /kWh

- Demand Charge

195,965 kW $ 1,281,733 $ 6.54 /kW

- Electricity Fees

- $ 91,188 -

Natural Gas

340,604 MMBtu $ 1,768,802 $ 5.19 /MMBtu

Wood

1,189,425 MMBtu $ 661,320 $ 0.56 /MMBtu

TOTAL ENERGY

2,575,356 MMBtu $ 9,805,101 $ 3.81 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,810,340 kWh
0 kWh
$ 202,744
$ 0
3.38 %
0.00 %
$ 0.059 /kWh

- Demand Charge

5,750 kW
0 kW
$ 41,008
$ 0
3.20 %
0.00 %
$ 6.54 /kW

- Electricity Fees

- $ 3,657
$ 0
4.01 %
0.00 %
-

Natural Gas

1,467 MMBtu
0 MMBtu
$ 8,239
$ 0
0.47 %
0.00 %
$ 5.19 /MMBtu

Wood

35,700 MMBtu
0 MMBtu
$ 19,820
$ 0
3.00 %
0.00 %
$ 0.56 /MMBtu

TOTAL ENERGY

65,973 MMBtu
0 MMBtu
$ 275,468
$ 0
2.81 %
0.00 %
$ 3.81 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 N $ 561 $ 19,820 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Wood

35,700 MMBtu $ 19,820 $ 0.56 /MMBtu

TOTAL ENERGY

35,700 MMBtu $ 19,820 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 194,049 $ 123,143 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,412,851 kWh $ 101,998 $ 0.059 /kWh

- Demand Charge

2,893 kW $ 19,325 $ 6.54 /kW

- Electricity Fees

- $ 1,820 -

TOTAL ENERGY

14,482 MMBtu $ 123,143 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 85,986 $ 81,959 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

952,062 kWh $ 68,514 $ 0.059 /kWh

- Demand Charge

1,831 kW $ 12,231 $ 6.54 /kW

- Electricity Fees

- $ 1,214 -

TOTAL ENERGY

9,759 MMBtu $ 81,959 -
04 view
details
RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT 2.1122 N $ 4,272 $ 8,239 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,467 MMBtu $ 8,239 $ 5.19 /MMBtu

TOTAL ENERGY

1,467 MMBtu $ 8,239 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 7,080 $ 30,363 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

283,431 kWh $ 20,462 $ 0.059 /kWh

- Demand Charge

1,026 kW $ 9,452 $ 6.54 /kW

- Electricity Fees

- $ 449 -

TOTAL ENERGY

2,905 MMBtu $ 30,363 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 466 $ 11,944 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

161,996 kWh $ 11,770 $ 0.059 /kWh

- Electricity Fees

- $ 174 -

TOTAL ENERGY

1,660 MMBtu $ 11,944 -