Industrial Assessment Centers

Assessment #MS0374


Assessment Year 2011
SIC 2421
SIC Description Sawmills And Planing Mills, General
NAICS 321999
NAICS Description All Other Miscellaneous Wood Product Manufacturing
Principal Product Lumber
Sales $ 10,000,000
# of Employees 98
Plant Area (Sq.Ft.) 150,000
Annual Production 25,000 Thousand Feet
Production Hrs. Annual 2,550
Location (State) MS
Yearly Energy Cost $ 735,703

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,478,711 kWh $ 269,910 $ 0.049 /kWh

- Demand Charge

18,786 kW $ 331,476 $ 17.64 /kW

- Electricity Fees

- $ -38,518 -

Wood

310,855 MMBtu $ 172,835 $ 0.56 /MMBtu

TOTAL ENERGY

367,012 MMBtu $ 735,703 $ 2.00 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

914,274 kWh
223,190 kWh
$ 43,924
$ 10,753
16.27 %
3.98 %
$ 0.049 /kWh

- Demand Charge

4,164 kW
924 kW
$ 73,703
$ 16,355
22.23 %
4.93 %
$ 17.64 /kW

- Electricity Fees

- $ 1,787
$ 429
-4.64 %
-1.11 %
-

Wood

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 0.56 /MMBtu

TOTAL ENERGY

9,371 MMBtu
2,288 MMBtu
$ 119,414
$ 27,537
16.23 %
3.74 %
$ 2.00 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR 2.3412 N $ 375,001 $ 57,503 6.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

663,800 kWh $ 31,862 $ 0.049 /kWh

- Demand Charge

3,240 kW $ 57,348 $ 17.64 /kW

- Electricity Fees

- $ 1,338 -

TOTAL ENERGY

6,804 MMBtu $ 90,548 -

Administrative Changes

- $ -33,045 -

TOTAL PRODUCTON

- $ -33,045 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 12,825 $ 13,956 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

88,283 kWh $ 4,238 $ 0.049 /kWh

- Demand Charge

534 kW $ 9,452 $ 17.64 /kW

- Electricity Fees

- $ 266 -

TOTAL ENERGY

905 MMBtu $ 13,956 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 285 $ 2,534 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,969 kWh $ 2,534 $ 0.049 /kWh

TOTAL ENERGY

533 MMBtu $ 2,534 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 16,560 $ 5,632 2.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,228 kWh $ 2,027 $ 0.049 /kWh

- Demand Charge

199 kW $ 3,522 $ 17.64 /kW

- Electricity Fees

- $ 83 -

TOTAL ENERGY

433 MMBtu $ 5,632 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 10,340 $ 4,392 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,972 kWh $ 1,583 $ 0.049 /kWh

- Demand Charge

155 kW $ 2,744 $ 17.64 /kW

- Electricity Fees

- $ 65 -

TOTAL ENERGY

338 MMBtu $ 4,392 -
06 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 771 $ 1,329 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,284 kWh $ 1,309 $ 0.049 /kWh

- Electricity Fees

- $ 20 -

TOTAL ENERGY

280 MMBtu $ 1,329 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 7,463 $ 1,023 7.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,738 kWh $ 371 $ 0.049 /kWh

- Demand Charge

36 kW $ 637 $ 17.64 /kW

- Electricity Fees

- $ 15 -

TOTAL ENERGY

79 MMBtu $ 1,023 -