Industrial Assessment Centers

Assessment #MS0355


Assessment Year 2010
SIC 3357
SIC Description Nonferrous Wiredrawing & Insulating
NAICS 335929
NAICS Description Other Communication and Energy Wire Manufacturing
Principal Product CABLE PRODUCTS
Sales $ 111,966,646
# of Employees 63
Plant Area (Sq.Ft.) 218,785
Annual Production 6,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) MS
Yearly Energy Cost $ 188,972

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,304,426 kWh $ 108,310 $ 0.047 /kWh

- Demand Charge

7,394 kW $ 23,663 $ 3.20 /kW

- Electricity Fees

- $ 22,273 -

Natural Gas

4,021 MMBtu $ 34,726 $ 8.64 /MMBtu

TOTAL ENERGY

27,641 MMBtu $ 188,972 $ 6.84 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

908,593 kWh
0 kWh
$ 43,890
$ 0
40.52 %
0.00 %
$ 0.047 /kWh

- Demand Charge

2,109 kW
0 kW
$ 5,692
$ 0
24.05 %
0.00 %
$ 3.20 /kW

- Electricity Fees

- $ 5,259
$ 0
23.61 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.64 /MMBtu

TOTAL ENERGY

9,314 MMBtu
0 MMBtu
$ 54,841
$ 0
29.02 %
0.00 %
$ 6.84 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 44,540 $ 31,176 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

511,971 kWh $ 24,731 $ 0.047 /kWh

- Demand Charge

1,338 kW $ 3,611 $ 3.20 /kW

- Electricity Fees

- $ 2,834 -

TOTAL ENERGY

5,248 MMBtu $ 31,176 -
02 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 N $ 6,978 $ 10,766 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

183,717 kWh $ 8,874 $ 0.047 /kWh

- Demand Charge

368 kW $ 993 $ 3.20 /kW

- Electricity Fees

- $ 899 -

TOTAL ENERGY

1,883 MMBtu $ 10,766 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 32,037 $ 7,078 4.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

114,306 kWh $ 5,522 $ 0.047 /kWh

- Demand Charge

330 kW $ 891 $ 3.20 /kW

- Electricity Fees

- $ 665 -

TOTAL ENERGY

1,172 MMBtu $ 7,078 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 32,037 $ 3,361 9.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,822 kWh $ 2,696 $ 0.047 /kWh

- Electricity Fees

- $ 665 -

TOTAL ENERGY

572 MMBtu $ 3,361 -
05 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 59,145 $ 1,377 42.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,952 kWh $ 1,302 $ 0.047 /kWh

- Electricity Fees

- $ 75 -

TOTAL ENERGY

276 MMBtu $ 1,377 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 6,281 $ 793 7.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,883 kWh $ 526 $ 0.047 /kWh

- Demand Charge

63 kW $ 170 $ 3.20 /kW

- Electricity Fees

- $ 97 -

TOTAL ENERGY

112 MMBtu $ 793 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 595 $ 290 2.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,942 kWh $ 239 $ 0.047 /kWh

- Demand Charge

10 kW $ 27 $ 3.20 /kW

- Electricity Fees

- $ 24 -

TOTAL ENERGY

51 MMBtu $ 290 -