Industrial Assessment Centers

Assessment #MS0348


Assessment Year 2010
SIC 3087
SIC Description Custom Compound Purchased Resins
NAICS 325211
NAICS Description Plastics Material and Resin Manufacturing
Principal Product Lighting Fixtures
Sales $ 12,000,000
# of Employees 63
Plant Area (Sq.Ft.) 130,000
Annual Production 5,400,000 Not Available
Production Hrs. Annual 6,300
Location (State) MS
Yearly Energy Cost $ 581,601

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,248,400 kWh $ 304,127 $ 0.049 /kWh

- Demand Charge

16,874 kW $ 239,161 $ 14.17 /kW

- Electricity Fees

- $ 0 -

Natural Gas

36,623 MMBtu $ 38,313 $ 1.05 /MMBtu

TOTAL ENERGY

100,669 MMBtu $ 581,601 $ 5.78 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,044,754 kWh
0 kWh
$ 106,745
$ 0
35.10 %
0.00 %
$ 0.049 /kWh

- Demand Charge

6,089 kW
0 kW
$ 85,124
$ 0
35.59 %
0.00 %
$ 14.17 /kW

- Electricity Fees

- $ 2,877
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 1.05 /MMBtu

TOTAL ENERGY

20,959 MMBtu
0 MMBtu
$ 194,746
$ 0
33.48 %
0.00 %
$ 5.78 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT 2.2314 N $ 264,425 $ 112,791 2.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,061,297 kWh $ 54,604 $ 0.049 /kWh

- Demand Charge

4,043 kW $ 56,521 $ 14.17 /kW

- Electricity Fees

- $ 1,666 -

TOTAL ENERGY

10,878 MMBtu $ 112,791 -
02 view
details
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT 2.2314 N $ 217,605 $ 30,120 7.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

354,239 kWh $ 18,225 $ 0.049 /kWh

- Demand Charge

819 kW $ 11,450 $ 14.17 /kW

- Electricity Fees

- $ 445 -

TOTAL ENERGY

3,631 MMBtu $ 30,120 -
03 view
details
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT 2.2314 N $ 103,215 $ 29,394 3.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

347,684 kWh $ 17,888 $ 0.049 /kWh

- Demand Charge

792 kW $ 11,072 $ 14.17 /kW

- Electricity Fees

- $ 434 -

TOTAL ENERGY

3,564 MMBtu $ 29,394 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 50,244 $ 12,319 4.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

155,464 kWh $ 7,999 $ 0.049 /kWh

- Demand Charge

296 kW $ 4,138 $ 14.17 /kW

- Electricity Fees

- $ 182 -

TOTAL ENERGY

1,594 MMBtu $ 12,319 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 300 $ 5,041 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

96,526 kWh $ 4,966 $ 0.049 /kWh

- Electricity Fees

- $ 75 -

TOTAL ENERGY

989 MMBtu $ 5,041 -
06 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 2,310 $ 2,658 0.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,145 kWh $ 676 $ 0.049 /kWh

- Demand Charge

139 kW $ 1,943 $ 14.17 /kW

- Electricity Fees

- $ 39 -

TOTAL ENERGY

135 MMBtu $ 2,658 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 378 $ 2,423 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,399 kWh $ 2,387 $ 0.049 /kWh

- Electricity Fees

- $ 36 -

TOTAL ENERGY

168 MMBtu $ 2,423 -