Industrial Assessment Centers

Assessment #MS0340


Assessment Year 2009
SIC 3711
SIC Description Motor Vehicles And Car Bodies
NAICS 336111
NAICS Description Automobile Manufacturing
Principal Product Front End Modules
Sales $ 144,000,000
# of Employees 120
Plant Area (Sq.Ft.) 88,000
Annual Production 160,000 Pieces
Production Hrs. Annual 4,608
Location (State) MS
Yearly Energy Cost $ 134,287

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,835,880 kWh $ 91,974 $ 0.050 /kWh

- Demand Charge

3,288 kW $ 18,446 $ 5.61 /kW

- Electricity Fees

- $ 1,654 -

Natural Gas

2,076 MMBtu $ 22,213 $ 10.70 /MMBtu

TOTAL ENERGY

20,894 MMBtu $ 134,287 $ 6.43 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

287,889 kWh
286,750 kWh
$ 14,442
$ 14,385
15.70 %
15.64 %
$ 0.050 /kWh

- Demand Charge

585 kW
583 kW
$ 3,279
$ 3,271
17.78 %
17.73 %
$ 5.61 /kW

- Electricity Fees

- $ 264
$ 263
15.96 %
15.90 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.70 /MMBtu

TOTAL ENERGY

2,951 MMBtu
2,939 MMBtu
$ 17,985
$ 17,919
13.39 %
13.34 %
$ 6.43 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 21,753 $ 14,689 1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

224,032 kWh $ 11,202 $ 0.050 /kWh

- Demand Charge

583 kW $ 3,271 $ 5.61 /kW

- Electricity Fees

- $ 216 -

TOTAL ENERGY

2,296 MMBtu $ 14,689 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 391 $ 3,230 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

62,718 kWh $ 3,183 $ 0.050 /kWh

- Electricity Fees

- $ 47 -

TOTAL ENERGY

643 MMBtu $ 3,230 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 510 $ 66 7.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,139 kWh $ 57 $ 0.050 /kWh

- Demand Charge

2 kW $ 8 $ 5.61 /kW

- Electricity Fees

- $ 1 -

TOTAL ENERGY

12 MMBtu $ 66 -