Industrial Assessment Centers

Assessment #MS0336


Assessment Year 2009
SIC 3612
SIC Description Transformers, Except Electronic
NAICS 335311
NAICS Description Power, Distribution, and Specialty Transformer Manufacturing
Principal Product Transformers
Sales $ 60,000,000
# of Employees 150
Plant Area (Sq.Ft.) 157,000
Annual Production 26,400 Pieces
Production Hrs. Annual 3,000
Location (State) MS
Yearly Energy Cost $ 1,306,831

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,196,400 kWh $ 191,729 $ 0.015 /kWh

- Demand Charge

30,449 kW $ 162,902 $ 5.35 /kW

- Electricity Fees

- $ 652,334 -

Natural Gas

38,262 MMBtu $ 299,866 $ 7.84 /MMBtu

TOTAL ENERGY

173,525 MMBtu $ 1,306,831 $ 7.53 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,037,542 kWh
888,536 kWh
$ 56,594
$ 48,466
29.52 %
25.28 %
$ 0.015 /kWh

- Demand Charge

1,573 kW
1,172 kW
$ 8,415
$ 6,270
5.17 %
3.85 %
$ 5.35 /kW

- Electricity Fees

- $ 976
$ 821
0.15 %
0.13 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.84 /MMBtu

TOTAL ENERGY

10,634 MMBtu
9,107 MMBtu
$ 65,985
$ 55,557
5.05 %
4.25 %
$ 7.53 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 35,094 $ 45,875 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

713,660 kWh $ 38,928 $ 0.015 /kWh

- Demand Charge

1,172 kW $ 6,270 $ 5.35 /kW

- Electricity Fees

- $ 677 -

TOTAL ENERGY

7,315 MMBtu $ 45,875 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 17,819 $ 7,801 2.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

140,904 kWh $ 7,686 $ 0.015 /kWh

- Electricity Fees

- $ 115 -

TOTAL ENERGY

1,444 MMBtu $ 7,801 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 24,911 $ 8,493 2.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

127,205 kWh $ 6,939 $ 0.015 /kWh

- Demand Charge

267 kW $ 1,428 $ 5.35 /kW

- Electricity Fees

- $ 126 -

TOTAL ENERGY

1,304 MMBtu $ 8,493 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 391 $ 1,881 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,972 kWh $ 1,852 $ 0.015 /kWh

- Electricity Fees

- $ 29 -

TOTAL ENERGY

348 MMBtu $ 1,881 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 2,310 $ 1,935 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,801 kWh $ 1,189 $ 0.015 /kWh

- Demand Charge

134 kW $ 717 $ 5.35 /kW

- Electricity Fees

- $ 29 -

TOTAL ENERGY

223 MMBtu $ 1,935 -