Industrial Assessment Centers

Assessment #MS0318


Assessment Year 2007
SIC 2834
SIC Description Pharmaceutical Preparations
NAICS 325412
NAICS Description Pharmaceutical Preparation Manufacturing
Principal Product Pharmaceutical
Sales $ 10,000,000
# of Employees 120
Plant Area (Sq.Ft.) 114,000
Annual Production 12,000,000 Not Available
Production Hrs. Annual 2,080
Location (State) MS
Yearly Energy Cost $ 128,050

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,314,760 kWh $ 70,567 $ 0.054 /kWh

- Demand Charge

4,435 kW $ 31,425 $ 7.09 /kW

- Electricity Fees

- $ 1,438 -

Natural Gas

1,233 MMBtu $ 24,620 $ 19.97 /MMBtu

TOTAL ENERGY

14,709 MMBtu $ 128,050 $ 8.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

187,964 kWh
186,868 kWh
$ 7,678
$ 7,633
10.88 %
10.82 %
$ 0.054 /kWh

- Demand Charge

674 kW
663 kW
$ 9,618
$ 9,461
30.61 %
30.11 %
$ 7.09 /kW

- Electricity Fees

- $ 259
$ 256
18.01 %
17.80 %
-

Natural Gas

207 MMBtu
170 MMBtu
$ 4,139
$ 3,392
16.81 %
13.78 %
$ 19.97 /MMBtu

TOTAL ENERGY

2,133 MMBtu
2,085 MMBtu
$ 21,694
$ 20,742
16.94 %
16.20 %
$ 8.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 34,528 $ 10,453 3.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,321 kWh $ 3,435 $ 0.054 /kWh

- Demand Charge

481 kW $ 6,864 $ 7.09 /kW

- Electricity Fees

- $ 154 -

TOTAL ENERGY

854 MMBtu $ 10,453 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 20,897 $ 3,884 5.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,525 kWh $ 1,229 $ 0.054 /kWh

- Demand Charge

182 kW $ 2,597 $ 7.09 /kW

- Electricity Fees

- $ 58 -

TOTAL ENERGY

323 MMBtu $ 3,884 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 401 $ 3,013 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,022 kWh $ 2,969 $ 0.054 /kWh

- Electricity Fees

- $ 44 -

TOTAL ENERGY

738 MMBtu $ 3,013 -
04 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 156 $ 2,805 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

141 MMBtu $ 2,805 $ 19.97 /MMBtu

TOTAL ENERGY

141 MMBtu $ 2,805 -
05 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 378 $ 747 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

37 MMBtu $ 747 $ 19.97 /MMBtu

TOTAL ENERGY

37 MMBtu $ 747 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 587 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

29 MMBtu $ 587 $ 19.97 /MMBtu

TOTAL ENERGY

29 MMBtu $ 587 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 434 $ 205 2.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,096 kWh $ 45 $ 0.054 /kWh

- Demand Charge

11 kW $ 157 $ 7.09 /kW

- Electricity Fees

- $ 3 -

TOTAL ENERGY

11 MMBtu $ 205 -