Industrial Assessment Centers

Assessment #MS0301


Assessment Year 2006
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 336413
NAICS Description Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product Aircraft parts
Sales $ 37,000,000
# of Employees 340
Plant Area (Sq.Ft.) 400,000
Annual Production 223,000 Pieces
Production Hrs. Annual 4,992
Location (State) AR
Yearly Energy Cost $ 1,420,108

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,755,748 kWh $ 275,694 $ 0.023 /kWh

- Demand Charge

24,970 kW $ 78,216 $ 3.13 /kW

- Electricity Fees

- $ 33,818 -

Natural Gas

117,572 MMBtu $ 1,032,380 $ 8.78 /MMBtu

TOTAL ENERGY

238,068 MMBtu $ 1,420,108 $ 5.97 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

808,140 kWh
672,134 kWh
$ 11,119
$ 9,248
4.03 %
3.35 %
$ 0.023 /kWh

- Demand Charge

1,032 kW
873 kW
$ 7,296
$ 6,172
9.33 %
7.89 %
$ 3.13 /kW

- Electricity Fees

- $ 1,384
$ 1,312
4.09 %
3.88 %
-

Natural Gas

2,105 MMBtu
2,105 MMBtu
$ 18,787
$ 18,787
1.82 %
1.82 %
$ 8.78 /MMBtu

TOTAL ENERGY

10,390 MMBtu
8,995 MMBtu
$ 38,586
$ 35,519
2.72 %
2.50 %
$ 5.97 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 I $ 21,720 $ 17,310 1.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,982 MMBtu $ 17,310 $ 8.78 /MMBtu

TOTAL ENERGY

1,982 MMBtu $ 17,310 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 30,484 $ 12,625 2.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

495,707 kWh $ 6,821 $ 0.023 /kWh

- Demand Charge

681 kW $ 4,815 $ 3.13 /kW

- Electricity Fees

- $ 989 -

TOTAL ENERGY

5,081 MMBtu $ 12,625 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 21,914 $ 3,037 7.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,744 kWh $ 1,441 $ 0.023 /kWh

- Demand Charge

192 kW $ 1,357 $ 3.13 /kW

- Electricity Fees

- $ 239 -

TOTAL ENERGY

1,074 MMBtu $ 3,037 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 9,150 $ 2,153 4.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

74,785 kWh $ 1,029 $ 0.023 /kWh

- Demand Charge

159 kW $ 1,124 $ 3.13 /kW

TOTAL ENERGY

767 MMBtu $ 2,153 -
05 view
details
BURN WASTE OIL FOR HEAT 3.6124 I $ 2,186 $ 1,477 1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

123 MMBtu $ 1,477 $ 8.78 /MMBtu

TOTAL ENERGY

123 MMBtu $ 1,477 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 244 $ 1,070 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,683 kWh $ 986 $ 0.023 /kWh

- Electricity Fees

- $ 84 -

TOTAL ENERGY

735 MMBtu $ 1,070 -
07 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 N $ 4,882 $ 914 5.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,221 kWh $ 842 $ 0.023 /kWh

- Electricity Fees

- $ 72 -

TOTAL ENERGY

628 MMBtu $ 914 -