Industrial Assessment Centers

Assessment #MS0287


Assessment Year 2006
SIC 3452
SIC Description Bolts, Nuts, Rivets, And Washers
NAICS 332722
NAICS Description Bolt, Nut, Screw, Rivet, and Washer Manufacturing
Principal Product Fasteners
Sales $ 15,000,000
# of Employees 130
Plant Area (Sq.Ft.) 325,000
Annual Production 48,800,000 Pieces
Production Hrs. Annual 5,000
Location (State) MS
Yearly Energy Cost $ 774,490

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,178,784 kWh $ 455,669 $ 0.045 /kWh

- Demand Charge

14,529 kW $ 55,809 $ 3.84 /kW

- Electricity Fees

- $ 226,220 -

Natural Gas

3,142 MMBtu $ 36,792 $ 11.71 /MMBtu

TOTAL ENERGY

107,475 MMBtu $ 774,490 $ 7.21 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,366,627 kWh
0 kWh
$ 45,487
$ 0
9.98 %
0.00 %
$ 0.045 /kWh

- Demand Charge

2,411 kW
0 kW
$ 8,439
$ 0
15.12 %
0.00 %
$ 3.84 /kW

- Electricity Fees

- $ 28,402
$ 0
12.56 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.71 /MMBtu

TOTAL ENERGY

14,007 MMBtu
0 MMBtu
$ 82,328
$ 0
10.63 %
0.00 %
$ 7.21 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 78,252 $ 30,298 2.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

488,814 kWh $ 16,291 $ 0.045 /kWh

- Demand Charge

1,054 kW $ 3,689 $ 3.84 /kW

- Electricity Fees

- $ 10,318 -

TOTAL ENERGY

5,010 MMBtu $ 30,298 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 41 $ 17,250 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

273,600 kWh $ 9,119 $ 0.045 /kWh

- Demand Charge

657 kW $ 2,300 $ 3.84 /kW

- Electricity Fees

- $ 5,831 -

TOTAL ENERGY

2,804 MMBtu $ 17,250 -
03 view
details
CONDENSE OPERATION INTO ONE BUILDING 4.5120 N $ 100 $ 9,134 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

120,635 kWh $ 4,020 $ 0.045 /kWh

- Demand Charge

642 kW $ 2,247 $ 3.84 /kW

- Electricity Fees

- $ 2,867 -

TOTAL ENERGY

1,237 MMBtu $ 9,134 -
04 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 4,617 $ 8,563 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

163,839 kWh $ 5,401 $ 0.045 /kWh

- Electricity Fees

- $ 3,162 -

TOTAL ENERGY

1,679 MMBtu $ 8,563 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 16,090 $ 8,562 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

162,674 kWh $ 5,422 $ 0.045 /kWh

- Electricity Fees

- $ 3,140 -

TOTAL ENERGY

1,667 MMBtu $ 8,562 -
06 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 3,825 $ 3,494 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

66,378 kWh $ 2,212 $ 0.045 /kWh

- Electricity Fees

- $ 1,282 -

TOTAL ENERGY

680 MMBtu $ 3,494 -
07 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 1,550 $ 2,437 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,308 kWh $ 1,543 $ 0.045 /kWh

- Electricity Fees

- $ 894 -

TOTAL ENERGY

475 MMBtu $ 2,437 -
08 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 213 $ 2,052 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,979 kWh $ 1,299 $ 0.045 /kWh

- Electricity Fees

- $ 753 -

TOTAL ENERGY

400 MMBtu $ 2,052 -
09 view
details
CONDITION SMALLEST SPACE NECESSARY 2.7223 N $ 400 $ 538 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,400 kWh $ 180 $ 0.045 /kWh

- Demand Charge

58 kW $ 203 $ 3.84 /kW

- Electricity Fees

- $ 155 -

TOTAL ENERGY

55 MMBtu $ 538 -