Industrial Assessment Centers
Assessment #MS0273
| Assessment Year | 2005 |
|---|---|
| SIC | 2841 |
| SIC Description | Soap And Other Detergents |
| NAICS | 325611 |
| NAICS Description | Soap and Other Detergent Manufacturing |
| Principal Product | Soap |
| Sales | $ 25,000,000 |
| # of Employees | 126 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 75,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | TN |
| Yearly Energy Cost | $ 795,938 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,425,600 kWh | $ 182,397 | $ 0.041 /kWh |
- Demand Charge |
12,364 kW | $ 113,573 | $ 9.19 /kW |
- Electricity Fees |
- | $ 8,505 | - |
Natural Gas |
67,852 MMBtu | $ 491,463 | $ 7.24 /MMBtu |
TOTAL ENERGY |
113,214 MMBtu | $ 795,938 | $ 7.03 /MMBtu |
Water Disposal |
17,652 Gal | $ 14,640 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
539,926 kWh 0 kWh |
$ 18,891 $ 0 |
10.36 % 0.00 % |
$ 0.041 /kWh |
- Demand Charge |
680 kW 0 kW |
$ 7,372 $ 0 |
6.49 % 0.00 % |
$ 9.19 /kW |
- Electricity Fees |
- |
$ 394 $ 0 |
4.63 % 0.00 % |
- |
Natural Gas |
4,051 MMBtu 1,092 MMBtu |
$ 29,565 $ 7,759 |
6.02 % 1.58 % |
$ 7.24 /MMBtu |
TOTAL ENERGY |
9,585 MMBtu 1,092 MMBtu |
$ 56,222 $ 7,759 |
7.06 % 0.97 % |
$ 7.03 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 12,540 | $ 16,069 | 0.78 | ||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 26,912 | $ 10,056 | 2.68 | ||||||||||||||||||||
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| 03 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 89 | $ 7,498 | 0.01 | ||||||||||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 685 | $ 5,737 | 0.12 | ||||||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 19,601 | $ 5,326 | 3.68 | ||||||||||||||||||||
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| 06 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | N | $ 1,480 | $ 4,219 | 0.35 | ||||||||||||||||||||
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| 07 | view details |
PAY UTILITY BILLS ON TIME | 2.8123 | I | $ 0 | $ 3,704 | 0.00 | ||||||||||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 203 | $ 2,474 | 0.08 | ||||||||||||||||||||
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| 09 | view details |
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE | 2.7133 | N | $ 231 | $ 2,353 | 0.10 | ||||||||||||||||||||
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| 10 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | N | $ 1,215 | $ 1,338 | 0.91 | ||||||||||||||||||||
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| 11 | view details |
CONDITION SMALLEST SPACE NECESSARY | 2.7223 | N | $ 240 | $ 891 | 0.27 | ||||||||||||||||||||
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| 12 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 204 | $ 261 | 0.78 | ||||||||||||||||||||
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