Industrial Assessment Centers

Assessment #MS0272


Assessment Year 2005
SIC 2253
SIC Description Knit Outerwear Mills
NAICS 313312
NAICS Description Textile and Fabric Finishing (except Broadwoven Fabric) Mills
Principal Product school uniforms
Sales $ 40,000,000
# of Employees 315
Plant Area (Sq.Ft.) 157,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,700
Location (State) AR
Yearly Energy Cost $ 211,765

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,263,400 kWh $ 74,145 $ 0.033 /kWh

- Demand Charge

10,148 kW $ 66,473 $ 6.55 /kW

- Electricity Fees

- $ 18,730 -

Natural Gas

5,909 MMBtu $ 52,417 $ 8.87 /MMBtu

TOTAL ENERGY

29,109 MMBtu $ 211,765 $ 7.27 /MMBtu

Water Disposal

3,608,500 Gal $ 1,110 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

42,021 kWh
25,555 kWh
$ 1,086
$ 660
1.46 %
0.89 %
$ 0.033 /kWh

- Demand Charge

9 kW
9 kW
$ 59
$ 59
0.09 %
0.09 %
$ 6.55 /kW

- Electricity Fees

- $ 1
$ 3
0.01 %
0.02 %
-

Natural Gas

179 MMBtu
11 MMBtu
$ 1,520
$ 95
2.90 %
0.18 %
$ 8.87 /MMBtu

TOTAL ENERGY

610 MMBtu
273 MMBtu
$ 2,666
$ 817
1.26 %
0.39 %
$ 7.27 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE 4.5220 N $ 15,000 $ 60,336 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 60,336 -

TOTAL PRODUCTON

- $ 60,336 -
02 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 3,780 $ 1,425 2.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

168 MMBtu $ 1,425 $ 8.87 /MMBtu

TOTAL ENERGY

168 MMBtu $ 1,425 -
03 view
details
PAY UTILITY BILLS ON TIME 2.8123 I $ 0 $ 783 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 783 -

TOTAL PRODUCTON

- $ 783 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 151 $ 569 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,103 kWh $ 571 $ 0.033 /kWh

- Electricity Fees

- $ -2 -

TOTAL ENERGY

227 MMBtu $ 569 -
05 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 1,495 $ 424 3.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,466 kWh $ 426 $ 0.033 /kWh

- Electricity Fees

- $ -2 -

TOTAL ENERGY

169 MMBtu $ 424 -
06 view
details
DISCONNECT BALLASTS 2.7122 I $ 216 $ 153 1.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,452 kWh $ 89 $ 0.033 /kWh

- Demand Charge

9 kW $ 59 $ 6.55 /kW

- Electricity Fees

- $ 5 -

TOTAL ENERGY

35 MMBtu $ 153 -
07 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 19 $ 95 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

11 MMBtu $ 95 $ 8.87 /MMBtu

TOTAL ENERGY

11 MMBtu $ 95 -