Industrial Assessment Centers
Assessment #MS0269
| Assessment Year | 2005 |
|---|---|
| SIC | 3672 |
| SIC Description | Printed Circuit Boards |
| NAICS | 334418 |
| NAICS Description | Printed Circuit Assembly (Electronic Assembly) Manufacturing |
| Principal Product | printers |
| Sales | $ 60,000,000 |
| # of Employees | 500 |
| Plant Area (Sq.Ft.) | 650,000 |
| Annual Production | 1,000,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | TN |
| Yearly Energy Cost | $ 479,395 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,180,000 kWh | $ 273,824 | $ 0.038 /kWh |
- Demand Charge |
15,094 kW | $ 167,194 | $ 11.08 /kW |
- Electricity Fees |
- | $ 30,871 | - |
Natural Gas |
617 MMBtu | $ 7,506 | $ 12.17 /MMBtu |
TOTAL ENERGY |
74,212 MMBtu | $ 479,395 | $ 6.46 /MMBtu |
Water Disposal |
839,000 Gal | $ 546 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
6,479,800 kWh 6,467,600 kWh |
$ 245,908 $ 245,445 |
89.81 % 89.64 % |
$ 0.038 /kWh |
- Demand Charge |
3,586 kW 3,586 kW |
$ 42,100 $ 42,100 |
25.18 % 25.18 % |
$ 11.08 /kW |
- Electricity Fees |
- |
$ 44,416 $ 44,384 |
143.88 % 143.77 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 12.17 /MMBtu |
TOTAL ENERGY |
66,418 MMBtu 66,293 MMBtu |
$ 332,424 $ 331,929 |
69.34 % 69.24 % |
$ 6.46 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 13,608 | $ 126,283 | 0.11 | ||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 79,029 | $ 61,735 | 1.28 | ||||||||||||||||||||
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| 03 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 1,920 | $ 61,542 | 0.03 | ||||||||||||||||||||
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| 04 | view details |
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE | 2.7226 | I | $ 8,800 | $ 38,704 | 0.23 | ||||||||||||||||||||
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| 05 | view details |
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES | 2.8121 | I | $ 50 | $ 24,256 | 0.00 | ||||||||||||||||||||
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| 06 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 11,055 | 0.00 | ||||||||||||||||||||
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| 07 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | I | $ 0 | $ 8,354 | 0.00 | ||||||||||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 180 | $ 495 | 0.36 | ||||||||||||||||||||
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