Industrial Assessment Centers

Assessment #MS0269


Assessment Year 2005
SIC 3672
SIC Description Printed Circuit Boards
NAICS 334418
NAICS Description Printed Circuit Assembly (Electronic Assembly) Manufacturing
Principal Product printers
Sales $ 60,000,000
# of Employees 500
Plant Area (Sq.Ft.) 650,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) TN
Yearly Energy Cost $ 479,395

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,180,000 kWh $ 273,824 $ 0.038 /kWh

- Demand Charge

15,094 kW $ 167,194 $ 11.08 /kW

- Electricity Fees

- $ 30,871 -

Natural Gas

617 MMBtu $ 7,506 $ 12.17 /MMBtu

TOTAL ENERGY

74,212 MMBtu $ 479,395 $ 6.46 /MMBtu

Water Disposal

839,000 Gal $ 546 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

6,479,800 kWh
6,467,600 kWh
$ 245,908
$ 245,445
89.81 %
89.64 %
$ 0.038 /kWh

- Demand Charge

3,586 kW
3,586 kW
$ 42,100
$ 42,100
25.18 %
25.18 %
$ 11.08 /kW

- Electricity Fees

- $ 44,416
$ 44,384
143.88 %
143.77 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 12.17 /MMBtu

TOTAL ENERGY

66,418 MMBtu
66,293 MMBtu
$ 332,424
$ 331,929
69.34 %
69.24 %
$ 6.46 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 13,608 $ 126,283 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,109,930 kWh $ 118,022 $ 0.038 /kWh

- Electricity Fees

- $ 8,261 -

TOTAL ENERGY

31,877 MMBtu $ 126,283 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 79,029 $ 61,735 1.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,067,726 kWh $ 40,520 $ 0.038 /kWh

- Demand Charge

1,463 kW $ 17,176 $ 11.08 /kW

- Electricity Fees

- $ 4,039 -

TOTAL ENERGY

10,944 MMBtu $ 61,735 -
03 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 1,920 $ 61,542 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,064,540 kWh $ 40,399 $ 0.038 /kWh

- Demand Charge

1,458 kW $ 17,117 $ 11.08 /kW

- Electricity Fees

- $ 4,026 -

TOTAL ENERGY

10,912 MMBtu $ 61,542 -
04 view
details
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE 2.7226 I $ 8,800 $ 38,704 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

953,148 kWh $ 36,172 $ 0.038 /kWh

- Electricity Fees

- $ 2,532 -

TOTAL ENERGY

9,770 MMBtu $ 38,704 -
05 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 50 $ 24,256 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 24,256 -

TOTAL ENERGY

0 MMBtu $ 24,256 -
06 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 11,055 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

272,256 kWh $ 10,332 $ 0.038 /kWh

- Electricity Fees

- $ 723 -

TOTAL ENERGY

2,791 MMBtu $ 11,055 -
07 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 0 $ 8,354 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

665 kW $ 7,807 $ 11.08 /kW

- Electricity Fees

- $ 547 -

TOTAL ENERGY

0 MMBtu $ 8,354 -
08 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 180 $ 495 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,200 kWh $ 463 $ 0.038 /kWh

- Electricity Fees

- $ 32 -

TOTAL ENERGY

125 MMBtu $ 495 -