Industrial Assessment Centers

Assessment #MS0268


Assessment Year 2005
SIC 3996
SIC Description Hard Surface Floor Coverings, Nec
NAICS 326192
NAICS Description Resilient Floor Covering Manufacturing
Principal Product Vinly Flooring Tile
Sales $ 56,000,000
# of Employees 138
Plant Area (Sq.Ft.) 300,000
Annual Production 140,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) MS
Yearly Energy Cost $ 1,731,083

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

17,941,770 kWh $ 732,252 $ 0.041 /kWh

- Demand Charge

32,312 kW $ 119,702 $ 3.70 /kW

- Electricity Fees

- $ 370,644 -

Natural Gas

71,682 MMBtu $ 508,485 $ 7.09 /MMBtu

TOTAL ENERGY

255,585 MMBtu $ 1,731,083 $ 6.77 /MMBtu

Water Disposal

1,786,700 Gal $ 35,429 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,014,241 kWh
0 kWh
$ 33,802
$ 0
4.62 %
0.00 %
$ 0.041 /kWh

- Demand Charge

644 kW
0 kW
$ 2,254
$ 0
1.88 %
0.00 %
$ 3.70 /kW

- Electricity Fees

- $ 25,492
$ 0
6.88 %
0.00 %
-

Natural Gas

1,297 MMBtu
0 MMBtu
$ 9,197
$ 0
1.81 %
0.00 %
$ 7.09 /MMBtu

TOTAL ENERGY

11,693 MMBtu
0 MMBtu
$ 70,745
$ 0
4.09 %
0.00 %
$ 6.77 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 132
$ 0
0.37 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 N $ 44,786 $ 23,099 1.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

430,996 kWh $ 14,364 $ 0.041 /kWh

- Electricity Fees

- $ 8,735 -

TOTAL ENERGY

4,418 MMBtu $ 23,099 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 26,992 $ 9,715 2.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

161,552 kWh $ 5,384 $ 0.041 /kWh

- Demand Charge

248 kW $ 868 $ 3.70 /kW

- Electricity Fees

- $ 3,463 -

TOTAL ENERGY

1,656 MMBtu $ 9,715 -
03 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 180 $ 8,274 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

139,275 kWh $ 4,642 $ 0.041 /kWh

- Demand Charge

190 kW $ 665 $ 3.70 /kW

- Electricity Fees

- $ 2,967 -

TOTAL ENERGY

1,428 MMBtu $ 8,274 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 5,265 $ 8,048 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

133,791 kWh $ 4,459 $ 0.041 /kWh

- Demand Charge

206 kW $ 721 $ 3.70 /kW

- Electricity Fees

- $ 2,868 -

TOTAL ENERGY

1,371 MMBtu $ 8,048 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 509 $ 7,966 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

148,627 kWh $ 4,953 $ 0.041 /kWh

- Electricity Fees

- $ 3,013 -

TOTAL ENERGY

1,523 MMBtu $ 7,966 -
06 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 N $ 19 $ 7,305 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,030 MMBtu $ 7,305 $ 7.09 /MMBtu

TOTAL ENERGY

1,030 MMBtu $ 7,305 -
07 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 0 $ 4,446 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 4,446 -

TOTAL ENERGY

0 MMBtu $ 4,446 -
08 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 939 $ 1,892 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

267 MMBtu $ 1,892 $ 7.09 /MMBtu

TOTAL ENERGY

267 MMBtu $ 1,892 -
09 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 0 $ 132 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 132 $ 0 /Gal

TOTAL WASTE

- $ 132 -