Industrial Assessment Centers
Assessment #MS0260
| Assessment Year | 2004 |
|---|---|
| SIC | 3592 |
| SIC Description | Carburetors, Pistons, Rings, Valves |
| NAICS | 336311 |
| NAICS Description | Carburetor, Piston, Piston Ring, and Valve Manufacturing |
| Principal Product | Automotive Pistons |
| Sales | $ 2,000,000 |
| # of Employees | 23 |
| Plant Area (Sq.Ft.) | 57,600 |
| Annual Production | 250,000 Pieces |
| Production Hrs. Annual | 2,600 |
| Location (State) | MS |
| Yearly Energy Cost | $ 185,870 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
851,490 kWh | $ 35,236 | $ 0.041 /kWh |
- Demand Charge |
3,343 kW | $ 28,332 | $ 8.48 /kW |
- Electricity Fees |
- | $ 958 | - |
Natural Gas |
15,430 MMBtu | $ 121,344 | $ 7.86 /MMBtu |
TOTAL ENERGY |
24,158 MMBtu | $ 185,870 | $ 7.69 /MMBtu |
Water Disposal |
1,967,500 Gal | $ 7,200 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
42,071 kWh 31,294 kWh |
$ 1,480 $ 1,101 |
4.20 % 3.12 % |
$ 0.041 /kWh |
- Demand Charge |
53 kW 3 kW |
$ 569 $ 35 |
2.01 % 0.12 % |
$ 8.48 /kW |
- Electricity Fees |
- |
$ 29 $ 16 |
3.03 % 1.67 % |
- |
Natural Gas |
2,142 MMBtu 0 MMBtu |
$ 16,847 $ 0 |
13.88 % 0.00 % |
$ 7.86 /MMBtu |
TOTAL ENERGY |
2,573 MMBtu 321 MMBtu |
$ 18,925 $ 1,152 |
10.18 % 0.62 % |
$ 7.69 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
CLEAR AND RENT EXISTING SPACE | 4.5210 | N | $ 10,000 | $ 28,604 | 0.35 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 1,350 | $ 12,850 | 0.11 | ||||||||||||||||||||||||||||
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| 03 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 107 | $ 9,057 | 0.01 | ||||||||||||||||||||||||||||
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| 04 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 1,666 | $ 3,685 | 0.45 | ||||||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 348 | $ 811 | 0.43 | ||||||||||||||||||||||||||||
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| 06 | view details |
DISCONNECT BALLASTS | 2.7122 | I | $ 408 | $ 341 | 1.20 | ||||||||||||||||||||||||||||
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| 07 | view details |
COVER OPEN TANKS | 2.2514 | N | $ 68 | $ 312 | 0.22 | ||||||||||||||||||||||||||||
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