Industrial Assessment Centers

Assessment #MS0240


Assessment Year 2003
SIC 3535
SIC Description Conveyors And Conveying Equipment
NAICS 333922
NAICS Description Conveyor and Conveying Equipment Manufacturing
Principal Product Conveyors
Sales $ 40,000,000
# of Employees 203
Plant Area (Sq.Ft.) 533,000
Annual Production 1,600 Pieces
Production Hrs. Annual 5,148
Location (State) MS
Yearly Energy Cost $ 570,567

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,893,200 kWh $ 198,954 $ 0.034 /kWh

- Demand Charge

16,753 kW $ 163,211 $ 9.74 /kW

- Electricity Fees

- $ -14,639 -

Natural Gas

36,665 MMBtu $ 223,041 $ 6.08 /MMBtu

TOTAL ENERGY

97,070 MMBtu $ 570,567 $ 5.88 /MMBtu

Water Disposal

3,031,400 Gal $ 12,278 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

689,983 kWh
285,490 kWh
$ 23,395
$ 9,638
11.76 %
4.84 %
$ 0.034 /kWh

- Demand Charge

1,106 kW
138 kW
$ 11,647
$ 1,453
7.14 %
0.89 %
$ 9.74 /kW

- Electricity Fees

- $ 526
$ 167
-3.59 %
-1.14 %
-

Natural Gas

13,628 MMBtu
2,631 MMBtu
$ 82,880
$ 15,997
37.16 %
7.17 %
$ 6.08 /MMBtu

TOTAL ENERGY

20,701 MMBtu
5,558 MMBtu
$ 118,448
$ 27,255
20.76 %
4.78 %
$ 5.88 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PREHEAT COMBUSTION AIR WITH WASTE HEAT 2.2442 N $ 4,800 $ 47,808 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

7,863 MMBtu $ 47,808 $ 6.08 /MMBtu

TOTAL ENERGY

7,863 MMBtu $ 47,808 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 37,977 $ 21,534 1.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

363,917 kWh $ 12,286 $ 0.034 /kWh

- Demand Charge

848 kW $ 8,930 $ 9.74 /kW

- Electricity Fees

- $ 318 -

TOTAL ENERGY

3,730 MMBtu $ 21,534 -
03 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 N $ 2,010 $ 18,919 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,112 MMBtu $ 18,919 $ 6.08 /MMBtu

TOTAL ENERGY

3,112 MMBtu $ 18,919 -
04 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 980 $ 15,997 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,631 MMBtu $ 15,997 $ 6.08 /MMBtu

TOTAL ENERGY

2,631 MMBtu $ 15,997 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 228 $ 6,210 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

181,227 kWh $ 6,118 $ 0.034 /kWh

- Electricity Fees

- $ 92 -

TOTAL ENERGY

1,858 MMBtu $ 6,210 -
06 view
details
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE 2.7133 I $ 528 $ 2,995 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,848 kWh $ 1,581 $ 0.034 /kWh

- Demand Charge

130 kW $ 1,369 $ 9.74 /kW

- Electricity Fees

- $ 45 -

TOTAL ENERGY

480 MMBtu $ 2,995 -
07 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 827 $ 1,855 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,137 kWh $ 1,828 $ 0.034 /kWh

- Electricity Fees

- $ 27 -

TOTAL ENERGY

555 MMBtu $ 1,855 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,062 $ 1,629 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,134 kWh $ 815 $ 0.034 /kWh

- Demand Charge

75 kW $ 790 $ 9.74 /kW

- Electricity Fees

- $ 24 -

TOTAL ENERGY

217 MMBtu $ 1,629 -
09 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 213 $ 846 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,442 kWh $ 656 $ 0.034 /kWh

- Demand Charge

45 kW $ 474 $ 9.74 /kW

- Electricity Fees

- $ 17 -

TOTAL ENERGY

199 MMBtu $ 1,147 -

Ancillary Material Cost

- $ -301 -

TOTAL PRODUCTON

- $ -301 -
10 view
details
DISCONNECT BALLASTS 2.7122 I $ 180 $ 198 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,278 kWh $ 111 $ 0.034 /kWh

- Demand Charge

8 kW $ 84 $ 9.74 /kW

- Electricity Fees

- $ 3 -

TOTAL ENERGY

34 MMBtu $ 198 -
11 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 260 $ 156 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

22 MMBtu $ 156 $ 6.08 /MMBtu

TOTAL ENERGY

22 MMBtu $ 156 -